Amperage Blog

Learn more about welding automation, robotic MIG guns, welding consumables and more from our informative technical articles and case studies. To have new articles delivered to your inbox, please sign up for our Amperage e-newsletter.

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  • AccuLock Consumables Save Time and Money in MIG Consumable Changeover
    AccuLock™ Consumables Save Time and Money in MIG Consumable Changeover    They may seem like small pieces of a welding operation but when consumables aren’t properly installed or maintained, big problems can result — from poor wire feeding to weld quality issues. Related troubleshooting and rework cause costly downtime and lost productivity.  Consumable changeover can […]
  • Improve Productivity by Preventing 5 Common MIG Welding Problems
    Improve Productivity by Preventing 5 Common MIG Welding Problems Downtime and rework can be costly for manufacturing operations. The last thing any production team wants to do is the same work twice. If you add to that any time spent troubleshooting issues in the weld cell — the lost production time can start to accumulate quickly.  […]
  • Implementing a Robotic Welding System: 5 Common Questions Answered
    Implementing a Robotic Welding System: 5 Common Questions Answered Many manufacturing operations want to improve productivity and weld quality. Robotic welding can often help achieve these goals. But success with a welding robot doesn’t happen by chance. It takes a lot of upfront planning to help minimize the time and money you need later to […]
  • Manufacturer Cuts $45,000 of Costs With New MIG Welding Guns and Consumables
    Manufacturer Cuts $45,000 of Costs With New MIG Welding Guns and Consumables General Kinematics — a premier manufacturer of vibrating equipment for processing bulk materials — has been providing consistent, on-time and innovative solutions to its customers for more than 60 years. The company prides itself on offering rugged, cutting-edge equipment to manage difficult-to-process materials across […]
  • How to Prevent 5 Common Welding Gun Failures
    How to Prevent 5 Common Welding Gun Failures Having the right equipment in the welding operation is important — and making sure it works when it’s needed is even more so. Welding gun failures cause lost time and money, not to mention frustration. Like with many other aspects of the welding operation, the most important […]
  • From Semi-Automatic to Automatic: Tips for Selecting a Welding Gun
    From Semi-Automatic to Automatic: Tips for Selecting a Welding Gun Choosing the right equipment for a welding operation is critical to achieving high weld quality and productivity while also eliminating costly downtime. And that includes welding guns. In many cases, companies may have a mix of welding processes and guns. For example, in heavy equipment […]
  • The Importance of Cutting a Welding Liner Properly
    The Importance of Cutting a Welding Gun Liner Properly Cutting a welding gun liner correctly is, first and foremost, a matter of proper training. For traditional systems, it’s critical that welding operators understand how to measure and cut the liner to the required length for the gun.  A MIG gun liner that has been cut […]
  • Tips for Improving MIG Welding
    Tips for Improving MIG Welding Maintaining quality, productivity and cost savings is important in any semi-automatic MIG welding operation, but the steps companies take to achieve those goals vary. Still, there is one constant: the value of skilled welders. They are at the heart of the operation and help ensure its success. Having the right […]
  • Selecting Contact Tips for Robotic Welding
    Selecting Contact Tips for Robotic Welding Contact tips are often referred to as the smallest fuse in the fuse box that is your robotic welding cell. But this small fuse can have a big impact on productivity. In terms of overall efficiency, the contact tip is key. Contact tips depend upon repeatability to be effective in […]
  • How Robotic Welding Supervisors Can Improve the Operation
    How Robotic Welding Supervisors Can Improve the Operation Gaining a good return on investment (ROI) from a robotic welding system doesn’t happen by chance. It’s a matter of optimizing the robot and the robotic welding cell to operate at peak efficiency. And while this task is a team effort, it is led by the robotic welding supervisor. […]

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