Amperage Blog

Learn more about welding automation, robotic MIG guns, welding consumables and more from our informative technical articles and case studies. To have new articles delivered to your inbox, please sign up for our Amperage e-newsletter.

• Creating a Smooth Wire Feeding Path for MIG WeldingNovember 8, 2021
  Creating a Smooth Wire Feeding Path for MIG Welding In MIG welding applications, having a smooth wire feeding path is critical. The welding wire must be able to feed easily from the spool on the feeder through the power pin, liner and gun and up to the contact tip to establish the arc. This allows […]
• 5 Tips for Robotic Welding Process and Project PlanningOctober 19, 2021
  5 Tips for Robotic Welding Process and Project Planning Robotic welding projects can arise in a number of ways — from a smaller shop expanding its capabilities to a large original equipment manufacturer (OEM) awarding new business or even a new company establishing itself within the competitive landscape.  Regardless of the circumstances, it’s critical to […]
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  Ways Welding Reamers Support Quality, Productivity and SafetyOctober 4, 2021
  Ways Welding Reamers Support Quality, Productivity and Safety A successful robotic welding operation depends on the ability to maintain high levels of quality and productivity, while also keeping costs low. Unplanned downtime associated with consumable or equipment problems jeopardizes these goals. It can also increase the labor needed for troubleshooting and resolving issues.  But above […]
• AccuLock Consumables Save Time and Money in MIG Consumable ChangeoverSeptember 2, 2021
  AccuLock™ Consumables Save Time and Money in MIG Consumable Changeover    They may seem like small pieces of a welding operation but when consumables aren’t properly installed or maintained, big problems can result — from poor wire feeding to weld quality issues. Related troubleshooting and rework cause costly downtime and lost productivity.  Consumable changeover can […]
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  Improve Productivity by Preventing 5 Common MIG Welding ProblemsJuly 20, 2021
  Improve Productivity by Preventing 5 Common MIG Welding Problems Downtime and rework can be costly for manufacturing operations. The last thing any production team wants to do is the same work twice. If you add to that any time spent troubleshooting issues in the weld cell — the lost production time can start to accumulate quickly.  […]
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  Implementing a Robotic Welding System: 5 Common Questions AnsweredJune 22, 2021
  Implementing a Robotic Welding System: 5 Common Questions Answered Many manufacturing operations want to improve productivity and weld quality. Robotic welding can often help achieve these goals. But success with a welding robot doesn’t happen by chance. It takes a lot of upfront planning to help minimize the time and money you need later to […]
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  Manufacturer Cuts $45,000 of Costs With New MIG Welding Guns and ConsumablesJune 16, 2021
  Manufacturer Cuts $45,000 of Costs With New MIG Welding Guns and Consumables General Kinematics — a premier manufacturer of vibrating equipment for processing bulk materials — has been providing consistent, on-time and innovative solutions to its customers for more than 60 years. The company prides itself on offering rugged, cutting-edge equipment to manage difficult-to-process materials across […]
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  How to Prevent 5 Common Welding Gun FailuresMarch 18, 2021
  How to Prevent 5 Common Welding Gun Failures Having the right equipment in the welding operation is important — and making sure it works when it’s needed is even more so. Welding gun failures cause lost time and money, not to mention frustration. Like with many other aspects of the welding operation, the most important […]
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  From Semi-Automatic to Automatic: Tips for Selecting a Welding GunNovember 30, 2020
  From Semi-Automatic to Automatic: Tips for Selecting a Welding Gun Choosing the right equipment for a welding operation is critical to achieving high weld quality and productivity while also eliminating costly downtime. And that includes welding guns. In many cases, companies may have a mix of welding processes and guns. For example, in heavy equipment […]
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  The Importance of Cutting a Welding Liner ProperlyNovember 30, 2020
  The Importance of Cutting a Welding Gun Liner Properly Cutting a welding gun liner correctly is, first and foremost, a matter of proper training. For traditional systems, it’s critical that welding operators understand how to measure and cut the liner to the required length for the gun.  A MIG gun liner that has been cut […]

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