Amperage Blog

Learn more about welding automation, robotic MIG guns, welding consumables and more from our informative technical articles and case studies. To have new articles delivered to your inbox, please sign up for our Amperage e-newsletter.

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  The Importance of Cutting a Welding Liner ProperlyNovember 30, 2020
  Installing a welding liner correctly is, first and foremost, a matter of proper training. For traditional systems, it’s critical that welding operators understand how to measure and cut the liner to the required length for the gun.  A welding liner that has been cut either too short or too long can lead to a host […]
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  Tips for Improving MIG WeldingOctober 19, 2020
  Tips for Improving MIG Welding Maintaining quality, productivity and cost savings is important in any semi-automatic MIG welding operation, but the steps companies take to achieve those goals vary. Still, there is one constant: the value of skilled welders. They are at the heart of the operation and help ensure its success. Having the right […]
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  Selecting Contact Tips for Robotic WeldingOctober 17, 2020
  Selecting Contact Tips for Robotic Welding Contact tips are often referred to as the smallest fuse in the fuse box that is your robotic welding cell. But this small fuse can have a big impact on productivity. In terms of overall efficiency, the contact tip is key. Contact tips depend upon repeatability to be effective in […]
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  How Robotic Welding Supervisors Can Improve the OperationOctober 9, 2020
  How Robotic Welding Supervisors Can Improve the Operation Gaining a good return on investment (ROI) from a robotic welding system doesn’t happen by chance. It’s a matter of optimizing the robot and the robotic welding cell to operate at peak efficiency. And while this task is a team effort, it is led by the robotic welding supervisor. […]
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  Best Practices for Robotic Welding SupervisorsOctober 9, 2020
  Best Practices for Robotic Welding Supervisors With careful planning and attention to detail, companies that invest in a robotic welding system can gain advantages, such as: • Increased productivity• High weld quality• Cost saving• Parts consistency The welding supervisor managing the robotic welding cell plays a key role in achieving these results — and with […]
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  Understanding Fixed Automatic Welding GunsOctober 2, 2020
  Understanding Fixed Automatic Welding Guns When it comes to automating the welding process, many companies opt for robotic welding systems due to the flexibility they provide and their ability to reach and weld multiple joints. These systems provide the advantages of speed and accuracy and can be reprogrammed to manage new projects. But these robotic […]
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  How to Prevent Common Causes of Poor Welding Wire FeedingMay 11, 2020
  How to Prevent Common Causes of Poor Welding Wire Feeding Poor wire feeding is a common problem encountered in many welding operations. Unfortunately, it can be a significant source of downtime and lost productivity — not to mention cost. Poor or erratic wire feeding can lead to premature failure of consumables, burnbacks, bird-nesting and more. […]
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  AccuLock R Consumables Reduce Downtime in Robotic WeldingJanuary 10, 2020
  AccuLock R Consumables Reduce Downtime in Robotic Welding In many cases, equipment-based solutions can be a means to gain success in the robotic welding operation. They can mitigate costly risks and eliminate issues that lead to inefficiencies. And often, these issues are related to a small but significant part of the robotic welding process — […]
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  How to Successfully Implement a Robotic Welding SystemSeptember 27, 2019
  How to Successfully Implement a Robotic Welding System In today’s marketplace, companies continue to automate portions, if not all of their welding operation. The reasons are many: to address a shortage of skilled labour, to improve quality, to decrease waste and rework, and/or to increase productivity — in short, to seek benefits that provide a […]
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  Improving Welding Automation Safety With Risk Assessment and TrainingSeptember 13, 2019
  Improving Welding Automation Safety With Risk Assessment and Training Robotic welding systems continue to gain in popularity due to their ability to increase productivity, improve quality and decrease costs in the right application. But they also offer a way to address a shortage of skilled labor for manual operations. Welding automation provide companies with a […]

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