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The Value of Comfort: Gaining Productivity with the Right Welding Gun

The term “ergonomics” has become increasingly common in the workplace as companies strive to improve safety and efficiency among employees — whether in the office or on the plant floor. At its most basic level, ergonomics refers to the discipline or science of designing equipment and arranging the work environment for optimal worker comfort and [...]

Upfront Cost vs. Total Cost of Ownership of MIG Guns and Consumables

Estimated reading time: 4 minutes While it may be tempting for companies to purchase MIG welding guns and welding consumables based on price, lower upfront costs don’t always add up to savings. Less expensive products often lack in quality and bring risk to the profitability of the welding operation. This can come in the form [...]

BERNARD MIG GUN BUILD CHANGE — EFFECTIVE APRIL 11, 2023

Beginning April 11, 2023 Bernard has begun re-installing consumables back onto all BTB semi-automatic MIG guns so that your MIG gun arrives ready to weld. Note that guns built before April 11, 2023 will not have the consumables installed out-of-the-box and the nozzle and tip will be within a bag inside of the box. This [...]

5 Tips for Robotic Welding Process and Project Planning

Robotic welding projects can arise in a number of ways — from a smaller shop expanding its capabilities to a large original equipment manufacturer (OEM) awarding new business or even a new company establishing itself within the competitive landscape.  It’s critical to implement a well-thought-out and thoroughly researched plan to ensure a successful robotic welding [...]

Bernard and Tregaskiss to Showcase MIG Welding Solutions at FABTECH 2023

BEECHER, Ill./WINDSOR, Ontario. (June 1, 2023) — Bernard and Tregaskiss will attend FABTECH in Chicago, Sept. 11-14, sharing booth B23027 with Miller Electric Mfg. LLC and Hobart Brothers LLC. The companies will showcase integrated welding solutions that help improve productivity, reduce costs and deliver [...]

Best Practices For Weld Cell Layout

Today, even the smallest weld shops are making the jump to robotics, and even the largest, highly automated OEMs likely have semiautomatic weld cells for repairs or for welding parts that don’t lend themselves to automation. In automotive manufacturing, these manual cells may be midway through the line for welding frames or at the end [...]

Proper Robotic Welding Gun Configuration

Estimated reading time: 6 minutes The welding gun is a vital piece of equipment in a robotic welding system, serving as the conduit for the welding wire, gas, and power. However, it can sometimes be an afterthought when companies implement an automated welding solution. Unfortunately, this oversight can lead to a host of problems, not [...]

MIG Welding FAQ: Best Practices for MIG Success

Estimated reading time: 6 minutes MIG is the most frequently used welding process in general manufacturing and fabrication, thanks to its ease of use, versatility, and productivity benefits. While MIG is widely used, some operations may still run into issues that require troubleshooting. Understanding the basics of MIG welding and following best practices for operator [...]

Bernard Clean Air Fume Extraction MIG Welding Guns

Please accept preferences, statistics, marketing cookies to watch this video. For a cleaner, more compliant work environment, get right to the source and extract fumes at the weld with the Bernard Clean Air fume extraction gun.

Bernard BTB Semi-Automatic Air-Cooled MIG Welding Guns

Please accept preferences, statistics, marketing cookies to watch this video. Build your ultimate MIG gun. Choose from a variety of necks, handles and trigger styles to optimize welder ergonomics and weld access. Then standardize with a single line of consumables to simplify maintenance and contain costs. You can count on Bernard BTB semi-automatic air-cooled MIG [...]

TOUGH GUN TA3 Robotic Air-Cooled MIG Welding Guns

Please accept preferences, statistics, marketing cookies to watch this video. TOUGH GUN TA3 robotic air-cooled MIG guns are compatible with various through-arm style robots and provide outstanding precision and reliability. Configure to be the durable and reliable solution for best in class welding.

Tregaskiss Fixed Automatic MIG Guns

Please accept preferences, statistics, marketing cookies to watch this video. Engineered for hard tooling automation applications, Tregaskiss fixed automatic MIG guns are simple to maintain, durable and repeatable. They are available in air-cooled and water-cooled models.

Tregaskiss TOUGH GUN Reamer Robotic Nozzle Cleaning Stations

Please accept preferences, statistics, marketing cookies to watch this video. Automating spatter removal helps to extend the life of your robotic MIG welding guns and consumables. It can benefit your bottom line, production up-time and throughput. Choose between our TOUGH GUN TT4A reamer (analog model) or our new TOUGH GUN TT4E reamer (Ethernet model) for [...]

Bernard® and Tregaskiss® offer welding solutions at FABTECH 2023

Tregaskiss and Bernard, manufacturer of semi-automatic, fixed automatic, cobot and robotic MIG welding guns, consumables and peripherals exhibited at FABTECH 2023, September 11-14 in Chicago. FABTECH is North America’s largest metal forming, fabricating, welding and finishing event that brings over 1,500 world-class suppliers worldwide together in [...]

Employee Training: Best Practices for Preparing New Welders

Estimated reading time: 4 minutes Given the industry statistics regarding the number of experienced welders who are retiring from the field, many companies are likely training more new welders than ever before. By 2023, the nation’s workforce will need over 375,000 welders to satisfy the demands of several industries. [1] Welding is obviously a hands-on skill, [...]

AccuLock Consumables Save Time and Money in MIG Consumable Changeover

Estimated reading time: 5 minutes They may seem like small pieces of a welding operation but when consumables aren’t properly installed or maintained, big problems can result — from poor wire feeding to weld quality issues. Related troubleshooting and rework cause costly downtime and lost productivity.  Consumable changeover can also be a time-consuming part of [...]
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