PRODUCT UPDATE — New Motor Lubricator Enhancements for TOUGH GUN® TT4A and TT4E Reamer Robotic Nozzle Cleaning Station
Improvements have been made to the dedicated motor lubricator on Tregaskiss® TOUGH GUN TT4A and TT4E reamers. Effective immediately, all new TOUGH GUN TT4 reamer orders will come equipped with the new lubricator, without any impact to the reamer part number. However, it is important to note that if ordering the lubricator separately, the part number has changed from TT4-LUB to TT4-2250.
New TT4-2250 motor lubricator enhancements:
- Better drip rate control provides more accurate and consistent oil feed rate into the motor
- No need to remove parts to check the oil level! Easily identify the oil level through a sight glass located on the outside of the lubricator
- Air fittings are metal which better protects them from spatter
Same mounting footprint, no special adaptors needed.
If you have any questions regarding this change, please contact your local ITW sales representative.
Packaging Change — Wire Cutter No Longer Packaged Separately When Configured on a TOUGH GUN® TT4 Reamer
Packaging Change — Wire Cutter No Longer Packaged Separately When Configured on a TOUGH GUN® TT4 Reamer
October 23, 2023
In effort to consolidate and simplify packaging and shipments, please note that effective immediately, customers who order a TOUGH GUN TT4 reamer robotic nozzle cleaning station configured with a wire cutter will no longer receive their wire cutter in a separate package as part of their shipment. The wire cutter unit is now being included inside the same single box with the reamer.
Affected Part Numbers:
- All TOUGH GUN TT4 reamer part numbers ending in “WL” (i.e. TT4A093801WL)
- All TOUGH GUN TT4 reamer part numbers ending in “PL” (i.e. TT4E106001PL)
If you have any questions regarding this change, please contact your local ITW sales representative.
PRODUCT UPDATE – CHANGES TO THE TREGASKISS® 600 AMP ROBOTIC WATER-COOLED MIG GUN OFFERING
PRODUCT UPDATE – CHANGES TO THE TREGASKISS® 600 AMP ROBOTIC WATER-COOLED MIG GUN OFFERING
September 20, 2023
In order to ensure focus on opportunities to innovate our product portfolio and continue delivering sustainable value to our customers, the changes identified below will be made to the Tregaskiss® 600 amp robotic water-cooled MIG gun offering effective September 29, 2023.
Physical changes to the product:
The gun housing of 600 amp robotic water-cooled MIG guns not equipped with wire brake will feature a wire brake plug (part number RW16-WBP). This change will also allow customers to install wire brake at a later date with the appropriate wire brake kit without having to change the gun housing.
There will be no change to MIG guns equipped with wire brake.
Changes to configurable options:
Additionally, due to low demand, please note that all 45-degree neck and 0.035” (0.9 mm) wire size options will be removed from the 600 amp robotic water-cooled MIG gun configurator.
If you have questions or need assistance with regard to these changes, please contact your local ITW welding sales representative.
PRODUCT UPDATE – 350 AMP MA1 FIXED AUTOMATIC MIG GUNS TO BE REPLACED WITH 385 AMP MA1 MODELS
PRODUCT UPDATE – 350 AMP MA1 FIXED AUTOMATIC MIG GUNS TO BE REPLACED WITH 385 AMP MA1 MODELS
September 5, 2023
Effective September 29, 2023, the 350 amp MA1 fixed automatic MIG gun will be removed from the Tregaskiss product portfolio and will be replaced with the existing equivalent 385 amp MA1 fixed automatic model. This initiative allows us to focus on delivering our best quality solution to our customers.
The only differences between the 350 amp and the 385 amp models are as follows:
- The outside diameter of the 385-amp cable is 0.1” larger than the 350-amp cable
- The length of the rear spring strain relief on the 385-amp model is 4.64” shorter than on the 350-amp model
- The outside diameter of the rear spring strain relief on the 385-amp model is 0.19” larger than on the 350-amp model
Affected Part Numbers:
- All fixed automatic MIG gun part numbers beginning with MA15
Replacement Gun Options:
- The 385 amp model is available as a direct replacement by simply changing the “MA15” prefix in your configured gun part number to “MA16”
If you have any questions or need assistance with regard to these changes, please contact your local ITW sales representative.
PRODUCT UPDATE – Tregaskiss TOUGH GUN® TT4 Reamer Robotic Nozzle Cleaning Station Online Configurator and Reverse Lookup Tools
PRODUCT UPDATE – Tregaskiss TOUGH GUN® TT4 Reamer Robotic Nozzle Cleaning Station Online Configurator and Reverse Lookup Tools
Tregaskiss introduces a new online configurator for its TOUGH GUN® TT4 reamer robotic nozzle cleaning stations. The new mobile-friendly configurator allows users to quickly and easily customize their analog or ethernet reamer for their exact application. Users simply follow a series of steps to configure a reamer model, first selecting the V-block and cutter blade to match the outside diameter (OD) and bore of their robotic MIG gun nozzle. Users can then select from various add-ons, including a wire cutter or nozzle detect. Tregaskiss also offers the option to choose accessories sold separately, such as a reamer stand, anti-spatter liquid and an anti-spatter multi-feed system.
After choosing all desired components, the configurator provides a summary of the selections, along with a part number for the reamer. Users can access downloadable replacement parts lists, exploded view diagrams and other valuable takeaways that they can print, save in PDF format for later, or share via email.
Along with the online configurator, a new reverse part number lookup function for Tregaskiss TOUGH GUN® TT4 reamer robotic nozzle cleaning stations is available. By entering a fully configured TOUGH GUN TT4 reamer part number, users get access to a downloadable detailed replacement parts list and other relevant resources specific to their configuration.
Users can visit Tregaskiss.com/ConfigureMyGun to utilize this online configurator or reverse lookup function.
Product Improvement – LSR+ (Plus) Unicables
PRODUCT IMPROVEMENT –
LSR+ Unicables with SmoothTurn™ Technology
October 11, 2022
For use with TOUGH GUN® TA3 ThruArm® series robotic MIG guns, LSR+ (Low-Stress Robotic) unicables incorporate new SmoothTurn™ technology to maximize production uptime.
Conventional style unicables typically come with a connection that limits rotational capabilities and produces torsional stress in the cable. Unlike conventional unicables, the LSR+ incorporates a rotating power connection that reduces this stress during rotation. Additionally, a protective external conduit contributes to cable longevity by shielding components from harsh welding environments.
Stress Relieving Features
- SmoothTurn Technology reduces frictional forces on internal components increasing overall cable life up to 300%
- Enhanced electrical connections provide a more stable arc, resulting in less spatter and longer cable life
- Unique internal components improve support and bend radius of the cable during heavy robot articulation
NEW PRODUCT — TOUGH GUN TT4A and TT4E Reamer Nozzle Cleaning Stations
September 1, 2021
NEW PRODUCT — TOUGH GUN® TT4A and TT4E Nozzle Cleaning Stations
We are pleased to announce the launch of the new TOUGH GUN® TT4A and TT4E reamer nozzle cleaning stations. Tregaskiss has enhanced the trusted dependability of our existing TOUGH GUN TT3 and TT3E reamers with superior performance, high durability components and new standard features. With increased uptime and weld quality, you’ll spend less time maintaining and troubleshooting your robotic welding equipment and more time getting product out the door.
These new reamers power through the toughest spatter with a .95HP motor and 236 lbs. of spindle lifting force at 95 psi. Their higher durability components help to keep your welding operation up and running for extended periods of time:
- Powerful, lubricated motor lasts up to 18M cycles at 80+ psi
- Durable valves and cylinders rated for 10M+ cycles
- Wire cutter can run 1M+ cycles without requiring maintenance
Now included as standard are new features that help reduce downtime, safety incidents and costly weld defects related to anti-spatter:
- A new anti-spatter reservoir with increased fluid capacity;
- A new low fluid level indicator that sends a signal to the PLC / robot when anti-spatter is running low; and
- A new spray containment unit that reduces risk of slip / trip hazards due to overspray contamination.
Discontinuation of TOUGH GUN® TT3 / TT3E Reamers
Tregaskiss will discontinue the sales of the TT3 and TT3E reamers beginning 09/01/2021. However, we will continue to offer TT3 / TT3E replacement parts for a period of five years (until 2026).
For assistance with converting your existing part number, please use our TOUGH GUN TT3 reamer online part number conversion tool.
If you have questions regarding your TT3 / TT3E reamer replacement parts, please contact our Customer Service team from 7:00 a.m. to 4:30 p.m. CST Monday through Friday:
Phone: 1-855-MIGWELD (644-9353) –
Email: cs@itwmig.com
PRODUCT UPDATE – Tregaskiss BA1 Cobot MIG Gun Online Configurator
PRODUCT UPDATE – Tregaskiss® BA1 Cobot MIG Gun Online Configurator
May 3, 2021
Today we launched our new online configurator and reverse lookup for the BA1 cobot air-cooled MIG gun!
This new mobile-friendly online configurator allows you to build a gun part number for an entire cobot system or just the MIG gun. You can also input an already configured gun part number into the reverse lookup tool to easily access replacement parts information.
Both the configurator and reverse lookup tool provide access to a detailed replacement parts list with diagram and additional resources such as spec sheets, owner’s manual and more. Resources can be printed, saved in PDF format, or shared via email.
Visit the Configure My Gun page for other product online configurators.
NEW PRODUCT – Tregaskiss® BA1 Cobot Air-Cooled MIG Gun
NEW PRODUCT – Tregaskiss® BA1 Cobot Air-Cooled MIG Gun
March 31, 2021
We are pleased to announce the launch of the Tregaskiss BA1 cobot air-cooled MIG gun.
Tregaskiss has incorporated its well-known and dependable performance into the new BA1 cobot MIG gun. The gun’s simple and durable design helps operators stay focused on welding, not troubleshooting, to help increase uptime and throughput.
Tregaskiss delivers the BA1 cobot MIG gun fully assembled, including AccuLock™ R consumables. The optional free drive button can seamlessly communicate with your cobot and is simple to install via a single plug. This, along with minimal fasteners and a precision-machined keyway mounting system, make installation of the gun and mounting arm quick, easy and accurate.
Designed for increased tip life, AccuLock consumables virtually eliminates contact tip cross-threading issues. Helping minimize downtime, improve weld quality and further drive productivity.
AccuLock consumables are part of a Common Consumables Platform™ and are compatible with Bernard® semi-automatic MIG guns, and Tregaskiss fixed automatic and robotic MIG guns.
Download the new BA1 Spec Sheet
DISCONTINUED PRODUCT — ACC and ACD Series Automatic Air-Cooled MIG Guns
DISCONTINUED PRODUCTS – ACC and ACD Series Automatic Air-Cooled MIG Guns
February 26, 2021
Tregaskiss® will discontinue the sales of ACC and ACD series automatic air-cooled MIG guns (formerly branded Bernard®) and parts as of August 31, 2021. These are in addition to the ACA and ACB series that were discontinued in January.
Click here for a list of affected part numbers
Replacement Gun Option
Tregaskiss MA1 Fixed Automatic Air-Cooled MIG Guns are available as replacements.
Please reach out to your ITW Welding sales representative for assistance.
If you have any questions regarding these changes, please kindly contact your local representative.
PACKAGING CHANGES — Changes to TOUGH GARD Anti-Spatter Liquid Containers
PACKAGING CHANGES — Changes to
TOUGH GARD Anti-Spatter Liquid Containers
January 26, 2021
Customers will begin to notice Tregaskiss® TOUGH GARD® anti-spatter liquid packaging is arriving in different containers. This is because we recently refreshed the design and labeling of these containers, but no change was made to the TOUGH GARD anti-spatter liquid product.
The 5-Gallon and 55-Gallon containers remain compatible with the TOUGH GARD anti-spatter multi-feed system.
Affected Part Numbers:
| TG-101-55 | 55 U.S. Gal. / 208 L | No change to container volume |
| TG-101-05 | 5.28 U.S. Gal. / 20 L | Formerly 5 U.S. Gal. / 18.92 L |
| TG-101-01 | 1 U.S. Gal. / 3.78 L | No change to container volume |
| TG-101-32SP | 32 fl. oz. / 946 mL | Formerly 25.36 fl. oz. / 750 mL |
| TG-101-14S | 16.9 fl. oz. / 500 mL | No change to container volume |
TG-101-55
TG-101-01
TG-101-14S
TG-101-05
TG-101-32SP
Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.
DISCONTINUED PRODUCTS — Various Part Numbers
DISCONTINUED PRODUCTS — Various Part Numbers
October 23, 2020
Effective December 31, 2020, we will be discontinuing a variety of part numbers due to low demand and sales volume. A majority of these items are configured MIG gun part numbers and special products.
Please refer to the appendix for the list of affected part numbers.
PRODUCT UPDATE — Tregaskiss® 600 amp Robotic Water-Cooled MIG Guns Now Available With AccuLock™ R Consumables
PRODUCT UPDATE — Tregaskiss® 600 amp Robotic Water-Cooled MIG Guns Now Available With AccuLock™ R Consumables
September 23, 2020
We are proud to announce new AccuLock R consumables are now available for Tregaskiss 600 amp robotic water-cooled MIG guns. Convert your existing gun from TOUGH LOCK® to AccuLock R consumables with no impact to Tool Center Point (TCP), or configure your new Tregaskiss 600 amp robotic water-cooled MIG gun with AccuLock R consumables today!
The 600 amp robotic water-cooled MIG gun is ready to take on your most demanding welding applications. Its rugged design is tough and dependable enough to maximize productivity when welding thick plate or running prolonged duty cycles.
AccuLock R consumables are designed for increased tip life, and virtually eliminate contact tip cross-threading issues to help reduce both your planned and unplanned downtime.
Spec Sheet: English
PRODUCT UPDATE — Tregaskiss Fixed Automatic Series MIG Guns
PRODUCT UPDATE — Tregaskiss Fixed Automatic Series MIG Guns
September 23, 2020
Tregaskiss is pleased to announce updates to our fixed automatic series MIG guns:
Now available with AccuLock R consumables
AccuLock™ R consumables are designed for increased tip life, and virtually eliminate contact tip cross-threading issues to help reduce both your planned and unplanned downtime.
New Online Configurators and Reverse Lookup Tools
Customers can configure all fixed automatic MIG guns to required specifications or reverse lookup existing gun part numbers.
Part number change to MW1 fixed automatic water-cooled MIG guns
Tregaskiss® MW1 fixed automatic water-cooled MIG gun part numbers have been changed from the 46 and 64 series part numbering convention. Customers can look up legacy part numbers using the new Tregaskiss MW1 MIG gun part number conversion tool.
New Spec Sheets
Get more information for all consumables and replacement parts for your Tregaskiss fixed automatic MIG guns:
- SP-MA1 | Tregaskiss MA1 fixed automatic air-cooled MIG guns spec sheet
- SP-MW1 | Tregaskiss MW1 fixed automatic water-cooled MIG guns spec sheet
- SP-AW2 | Tregaskiss AW2 fixed automatic water-cooled MIG guns spec sheet
Learn more about our fixed automatic MIG guns or AccuLock R consumables.
PACKAGING CHANGE — Formatting Changes to Owner’s Manuals
PACKAGING CHANGES —
Formatting Changes to Owner’s Manuals
August 18, 2020
Customers may notice that some Tregaskiss® and Bernard® MIG welding product owner’s manuals look different than previous versions. This is because we recently refreshed the design and format of these product manuals, but their contents remain the same. No changes to the important installation, maintenance, troubleshooting, parts lists and other information and instructions have been made.
Bernard Owner’s Manuals
Tregaskiss Owner’s Manuals
The most current version of these newly formatted owner’s manuals, along with other product manuals and spec sheets, are available for download from our website from the respective product pages as well as the Spec Sheets and Owner’s Manuals page.
Printed inventory will be replaced as a running change.
DISCONTINUED PRODUCT — ACA and ACB Series Automatic Air-Cooled MIG Guns
DISCONTINUED PRODUCTS – ACA and ACB Series Automatic Air-Cooled MIG Guns
August 12, 2020
Tregaskiss will discontinue the sales of ACA and ACB series automatic air-cooled MIG guns (formerly branded Bernard®) and parts as of January 31, 2021.
Click here for a list of affected part numbers
Replacement Gun Option
Tregaskiss® Auto Head Fixed Automatic Air-Cooled MIG Guns are available as replacements.
Please reach out to your ITW Welding sales representative for assistance.
If you have any questions regarding these changes, please kindly contact your local representative.
Learn more about our Tregaskiss Fixed Automatic MIG Guns
DISCONTINUED PRODUCT – TOUGH GUN G2 and ThruArm G2 Series MIG Guns
DISCONTINUED PRODUCT –
TOUGH GUN G2 and ThruArm G2 Series Robotic Air-Cooled MIG Guns
December 1, 2017
As of December 29, 2017, all TOUGH GUN® G2 and ThruArm® G2 series robotic air-cooled MIG guns will be discontinued as they are being replaced by TOUGH GUN CA3 and TOUGH GUN TA3 robotic air-cooled MIG guns. The TOUGH GUN G2 and ThruArm G2 series product lines will be fully supported with replacement parts (necks, cables, gun modules) until the end of 2018.
Affected Part Numbers:
- All MIG gun part numbers beginning with RA2
- All MIG gun part numbers beginning with TA2
- All MIG gun part numbers beginning with SG59
Download PDF Archived Tech Guides:
- M074 TOUGH GUN G2 Series
- M080 TOUGH GUN ThruArm G2 Series
- M084 TOUGH GUN ThruArm G2 Series for FANUC® Robots
- M085 Technical Addendum for TOUGH GUN ThruArm G2 Series TOUGH GUN I.C.E.® Neck Installation for Motoman® Robots
Download PDF Archived Technical Inserts:
- INS070 Wire Brake Installation for TOUGH GUN G2 Series MIG Guns
- INS072 TOUGH GUN G2 Series TOUGH GUN I.C.E. Installation for KUKA® Robots
- INS091 TOUGH GUN ThruArm MIG Gun Installation
Download PDF Archived Configurator Spreads
- TOUGH GUN G2 Series MIG Gun Configurator Spread
- TOUGH GUN ThruArm G2 Series MIG Gun Configurator Spread
November 11, 2019 In September 2017, Tregaskiss entered into a Master Distribution Agreement with DINSE GmbH to provide best-in-class robotic water-cooled MIG guns to the North American market under the Tregaskiss® by DINSE™ brand name. After many discussions between Tregaskiss and DINSE, we have made an amicable and mutual decision to end our business relationship. This notice is to officially announce that Tregaskiss will discontinue sales of Tregaskiss® by DINSE™ Robotic Water-Cooled MIG Guns, parts and consumables as of April 30, 2020. Until that termination date, Tregaskiss will not accept orders from new customers but will continue to provide product to support existing customers. Details of affected part numbers can be accessed here. When current Tregaskiss by DINSE Robotic Water-Cooled MIG Guns eventually require replacement, end users have two options: After April 30, 2020, please obtain all replacement parts and consumables from the relevant manufacturer. Please contact your local representative with any questions regarding these changes.
December 2, 2019 Effective November 15, 2019, the TOUGH GUN® TT3E (Ethernet) reamer is now running updated firmware and software. The ARGEE software has been updated from version 4.0 to 4.1, and the firmware from version 3.5 to 3.6. For more information or to access software files, please visit the TOUGH GUN TT3E reamer webpage.
July 1, 2018 Tregaskiss has made changes to its 5-Gallon (18.9 L) TOUGH GARD® anti-spatter liquid pail design for increased strength and durability. Designed with a heavy duty integrated handle, this new container is easier to handle and can be easily stacked for maximized storage space. The new design also offers an improved seal to eliminate spillage during shipping. Like the former pail design, this new 5-Gallon container is compatible with the TOUGH GARD anti-spatter multi-feed system. Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.
July 30, 2019 Tregaskiss has made the following changes to its TOUGH GUN® reamer cutter blades: The above changes will be implemented as a running change and will be sold under the same part numbers as the previous design.
September 12, 2018 To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: Effective September 30, 2018, all standard and special Tandem MIG guns and necks will be discontinued and no longer available for sale. All service parts for Tandem torches will be available for sale until December 31, 2018, at which time all service parts for Tandem torches will be discontinued. Click here for a list of affected part numbers.
September 12, 2018 To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: Effective December 31, 2018, all service parts for Tregaskiss® quick-change water-cooled (QCWC) and Tregaskiss keyed water-cooled (KWC) robotic MIG guns (discontinued October 1, 2008) will be discontinued and no longer available for sale. Click here for a list of affected part numbers. Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.
August 10, 2018 Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the following robot models: Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun, or configure your gun at Tregaskiss.com/ConfigureMyGun today.
DISCONTINUED PRODUCT – Tregaskiss by DINSE Robotic Water-Cooled MIG Guns
DISCONTINUED PRODUCTS –
Tregaskiss by DINSE Robotic Water-Cooled MIG GunsReplacement MIG Gun Options
Parts and Consumables
PRODUCT UPDATE – Firmware and Software Update for the TOUGH GUN TT3E Reamer
PRODUCT UPDATE —
Firmware and Software Update for the TOUGH GUN TT3E ReamerWhat’s New?
Compatibility
Downloads
PACKAGING CHANGE – 5-Gallon TOUGH GARD Anti-Spatter Liquid Pail
PACKAGING CHANGES –
5-Gallon TOUGH GARD Anti-Spatter Liquid PailAffected Part Numbers:
5-Gallon (18.9 L)
TOUGH GARD Anti-Spatter Liquid
Container
5-Gallon (18.9 L)
TOUGH GARD Anti-Spatter Liquid
ContainerPRODUCT CHANGE – TOUGH GUN Reamer Cutter Blades
PRODUCT UPDATE —
TOUGH GUN Reamer Cutter BladesSummary of Color Changes and Affected Part Numbers
Affected Part Numbers – New Black Oxide Coating
Summary of Design Changes and Affected Part Numbers
Affected Part Numbers – New Single Flute Design (effective August 1, 2019)
DISCONTINUED PRODUCT – Tandem Robotic Torches
DISCONTINUED PRODUCTS –
Tandem Robotic MIG GunsTandem Robotic MIG Guns
Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.DISCONTINUED PRODUCT – Service Parts for Quick-Change and Keyed Robotic Water-Cooled Guns
DISCONTINUED PRODUCTS –
Service Parts for Quick-Change and Keyed Robotic Water-Cooled MIG GunsService Parts for Discontinued Quick-Change Water-Cooled and Keyed Water-Cooled Robotic MIG Guns
PRODUCT UPDATE – TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models
PRODUCT UPDATE —
TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models
Available Resources
