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WARNING: Ensure the power supply is off and disconnected before proceeding! Mounting the Wire Cutter The Wire Cutter should be installed within the weld cell. The base plate has been designed for mounting on top of the TOUGH GUN™ Reamer. Be sure to consider movable fixtures and the confines of the robot. Attach the Wire Cutter [...]

Unpack the TOUGH GUN® reamer stand and inspect for any damage ensuring that there are no bent, corroded, or missing parts. Confirm that the stand has been manufactured to the correct height. The stand can be ordered in any of the heights shown in the table below: Part NumberWidth (in.)Part NumberWidth (in.)RST-1818″RST-3737″RST-2222″RST-3838″RST-2323″RST-3939″RST-2424″RST-4040″RST-2727″RST-4141″RST-2929″RST-4242″RST-3030″RST-4343″RST-3232″RST-4444″RST-3535″RST-4545″RST-3636″ The stand is to [...]

TOUGH GUN® TT3 Reamer (Analog Model) Only Step 1: Limit Switch Kit Reamer Installation Step 2: Limit Switch Cable Routing Step 3: Limit Switch Cable Electrical Connection INS095

The following images and instructions detail the installation of the TT3-500 TOUGH GUN® Sprayer onto the TOUGH GUN TT3 Reamer. Figure 1 Open the box and inspect the items for any noticeable damage to the parts during shipping.The TT3-500 Sprayer should only be installed onto a TOUGH GUN TT3 Reamer (analog or Ethernet model). Other [...]

Required Tools: 9/16″ wrench11/16″ wrench5 mm Allen key3 mm Allen key2.5 mm Allen keyPrecision flat head screwdriverWire strippers Installation Instructions Disconnect power and air. Identify your anti-spatter source (bulk-feed or Tregaskiss supplied reservoir). Disconnect the source from the bracket mounted on the side of your TOUGH GUN® TT3 Reamer. Remove the MALE fitting from the [...]

The following images and instructions detail the installation of the Filter/Regulator unit onto a TOUGH GUN® TT3 reamer: Remove the Filter/Regulator from the box.Ensure that all the required parts are present (see Figure 1):Filter BodyRegulatorPressure GaugeMounting BracketSafety Shut Off Valve Figure 1 Visually inspect for any cracks or defects in all the parts.Install air fitting [...]

WARNING: Ensure the power and air supplies to the TOUGH GUN® Reamer are disconnected or disabled prior to working with the Reamer.  ItemDescriptionPart NumberQty15/16″ x 1/18″ NPT QCTR-223122Bulkhead AdaptorLR-500-5123SpacerLR-500-50-514M6x1x20mm LG SHCS – Black OxideF1-M6X1-20B25Steel Line Kit – For LubricatorLR-500-5016Lubricator TT-LUB-SMC1 1. Remove lubricator kit from the box and inspect for any damage. 2. Remove the reservoir [...]

Remove the nozzle, retaining head and liner (parts not shown).Loosen the neck clamp SHCS using a 5 mm Allen wrench (see ‘A‘ in Figure 1).Remove the neck (see ‘B‘ in Figure 1). Loosen the 2x SHCS in the gun mount using a 5 mm Allen wrench (see ‘C‘ in Figure 2).Remove the old TOUGH GUN [...]

AIR BLAST KIT 508-A (does not include housing)  Remove 408-200-9A using a standard screwdriver Remove 408-200-8A using a standard screwdriver Thread 410-45-2 into 408-200-8A using xx wrench Insert TR-2237 into push-lock connections of TR-2232 and 410-45-2. Insert TR-2232 into air supply, 60-80 psi air pressure 408-200-9A 408-200-8A (internal threads) 410-45-2

IMPORTANT: The following instructions pertain to unicable replacement on TOUGH GUN CA3 MIG Guns manufactured on or after April 8, 2015 NOTE: Unicable replacement can be done while the gun is mounted to the robot. There is no need to uninstall the gun before proceeding. Remove nozzle, retaining head and liner.FOR CLUTCH MODELS ONLY: Disconnect [...]

Ensure that the bolts clamping the feeder to the bracket on the robot are loosened.Insert the power pin on the rear of the Low-Stress Robotic (LSR+) Unicable into the feeder.Slide the feeder toward the front of the robot. This will create a necessary curve in the cable to allow for proper operation. Reminder: The robot’s [...]