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How To Install a TOUGH GUN I.C.E. Neck Assembly

TOUGH GUN I.C.E.® components will come assembled on your MIG gun. You will need to remove the TOUGH GUN I.C.E. neck assembly to install it on the robot.  Step 1: Remove front-end consumables.Disconnect both water lines at the Quick Connect coupler. Step 2: Loosen neck bolt.Remove TOUGH GUN I.C.E. neck assembly Step 3: Insert the [...]

How To Repair a Euro TOUGH GUN G1 Series Robotic Air-Cooled MIG Gun

Unicable Repair Kit Part #513-7 Remove the liner from the MIG gun.Remove the screws from the base of the terminal housing. Remove the terminal housing and move the handle backDisconnect the cable leads from the Euro butt connectors.Move the Euro hand nut and spacer out of the way. Be careful not to strip the lead [...]

How To Install or Replace a Neck on TOUGH GUN G1 Series Guns

NOTE: There is a protective ring that must be rotated to expose the neck set screw.  Step 1: Using a 5 mm Allen wrench, loosen the screw 1/4 turn to remove the neck.Pull the neck directly out of the connector cone assembly. Step 2:  Insert the replacement neck into the gun housing, ensuring the key [...]

How To Use the TOUGH GUN Neck Checking Fixture

NOTE: The following instructions are for G-405. Other fixtures are similar. Step 1: Remove consumables; nozzle, retaining head and neck insulator (with the exception of TOUGH GUN I.C.E.® components).Install the gauge point into the neck. Step 2: Slide the neck completely into the datum block, aligning keys on the neck to the keyway in the [...]

How To Install or Replace a Neck on a TOUGH GUN G2 Series Robotic MIG Gun

Neck Removal Remove consumables. (Refer to Fig.1)Twist the hand nut clockwise. (Refer to Fig. 2)Hold the hand nut in the unlocked position while pulling the neck from the gun.Release the hand nut. It will return to the locked position. (Refer to Fig. 3) Neck Replacement NOTE: Remove consumables (retaining head, nozzle and contact tip) before installing [...]

How To Install or Replace a QUICK LOAD Liner

IMPORTANT NOTE: Initial installation instructions are different from replacement instructions.  FOR INITIAL INSTALLATION ONLY — Remove the protective cap from the QUICK LOAD™ Liner. Install this liner from the back of the MIG gun with retainer attached (using the same procedure as installing a conventional liner). Future replacements will be done from the front. IMPORTANT: Push liner back [...]
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