How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun


Important Note:
This product is factory set for wire equal to or smaller than 0.045”. If you are using wire 0.052” and larger, please remove and replace the wire guide within the neck housing and replace it with the larger size (part #598G2-116) that is supplied in the product box.
 

Wire Brake Kit

G2 Wire Brake Parts

 

Item

Part #

Description

1

599

Pushing Unit

2

495-18-35

Jump Liner for ≤ 0.045"

 

495-18-116

Jump Liner for ≥ 0.052"

3

499-9-15

Air Line 15'

4

598G2

Wire guide for ≤ 0.045"

 

598G2-116

Wire guide for ≥ 0.052"

5

Not Included

Flat Blade Screw Driver


Removal and Installation Instructions 

Step 1

Un-thread the pushing unit (1) and remove the wire guide (4).

 

Note: Photo of gun housing is not exactly as shown.

G2 Wire Brake

Step 2

Using the Flat Screw Driver (5), insert the wire guide (4) (flats parallel with housing key) into position within the housing.

 

Rotate wire guide (4) to align hole with Pushing unit pin (1), thread-in the pushing unit (1).

 

Note: Photo of gun housing is not exactly as shown.


G2 Wire Brake

 

Important Note: For the Wire Brake to work properly, make sure the pushing unit bottoms-out in the housing/connector.

INS070  09/2010