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TOUGH GUN® TA3 Robotic Air-Cooled MIG Welding Guns

Maximize Throughput. Minimize Costs.

Designed with our unique and durable Low-Stress Robotic (LSR) Unicable, TOUGH GUN® TA3 Robotic Air-Cooled MIG Guns feed through the arm of today's through-arm style robots and provide outstanding precision and reliability.

LOAD AND LOCK AccuLock R Consumables for less downtime, longer life, and fewer replacements

The TOUGH GUN TA3 MIG Gun combines the most valuable product options from our legacy TOUGH GUN ThruArm G1 and G2 Series platforms, plus new features that provide increased durability.

 

Download PDFSpec Sheet: English

Features and Benefits

  • Re-engineered neck clamp improves durability and consistency of clamping forceNew features provide increased durbility
  • Additional standard neck options
    • Expands the range of tool center point options and variety of working envelopes
    • Reduces costs and lead times for necks that were previously specials
  • Compatible with legacy product 
    • Easy maintenance with minimal downtimeCompatible with existing TOUGH GUN® ThruArm™ G1 Series air-cooled necks, power pins and consumables
    • Replacement for TOUGH GUN ThruArm G1 Series
    • Gun part numbers are unaffected by these changes
    • New black gun body simplifies identification of upgraded vs. legacy guns
  • Features a precision-engineered keyway system for accurate alignment and quick replacement
  • Available as a complete package – from the power pin to the contact tip – for ABB®, KUKA®, Motoman®, OTC Daihen®, Panasonic®, COMAU®, Kawasaki® and FANUC® robots
  • Clutch and solid mount options available for select models
  • Wire brake, air blast and TOUGH GUN I.C.E.™ Technology are available options for select models

Processes

  • MIG (GMAW) welding

Duty Cycle Rating

  • 100%: 350 amp with mixed gases
    Gun performance unchanged. Ratings are based on tests that comply with the new 2013 IEC 60974-7 standards.

Configurations Available for

  • ABB®, FANUC®, Motoman® and Panasonic® with standard lead time
  • COMAU®, Kawasaki®, KUKA®, OTC Daihen® and Nachi® are available but subject to a 10-15 day lead time

Technical Documentation

  • Download the OM-TA3 TOUGH GUN TA3 MIG Gun Owner's Manual: English
  • Download the OM-TA3-F TOUGH GUN TA3 MIG Gun Owner's Manual for FANUC® Robots: English
  • Access Gun Configurations and Mass Properties
  • View TOUGH GUN ThruArm™ G2 Series cross reference configurations (Note: Click here for configurations for FANUC robots)

Customize your TOUGH GUN® TA3 Robotic Air-Cooled MIG Gun online

 Configure your TOUGH GUN TA3 MIG Gun Online!
 
 Find the replacement parts list for your existing TOUGH GUN TA3 MIG Gun!

Now you can get access to additional resources and an expanded replacement parts list with diagram when you configure the gun part number you need or reverse lookup your existing gun part number. This new mobile-friendly online configurator provides downloadable exploded view diagrams and other valuable takeaways that you can print, save in PDF format, or share via email.

Part Numbers

Consumables Systems

MIG Gun Liners
 Tregaskiss AccuLock R (Robotic) Consumables  TOUGH LOCK Consumables  QUICK LOAD Liners  Liners

AccuLock® R Consumables

TOUGH LOCK® Consumables

QUICK LOAD® Liners

Conventional Liners


AccuLock® R Consumables

NOTE: There is no impact to Tool Center Point (TCP) when upgrading to AccuLock R Consumables from TOUGH LOCK or many other consumables.

Tregaskiss® Nozzles; Slip-On

401-6-62

HD - 5/8" bore, 1/8" recess (copper)

401-8-62

SD - 5/8” bore, 1/8” stick out (copper)

401-4-62

SD - 5/8" bore, 1/8” recess (copper)

401-5-62

HD - 5/8" bore, 1/4” recess (copper)

401-48-62

HD - 5/8” bore, flush tip (bottleneck, copper)

401-81-62

HD - 5/8” bore, 1/8” stick out (copper)

401-7-62

HD - 5/8” bore, 1/4" recess (brass)

401-71-62

HD - 5/8” bore, 1/8” recess (brass)

401-87-62

HD - 5/8” bore, 1/8” stick out (brass)

 

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Tregaskiss Nozzles; Thread-On

401-14-62

HD - 5/8" bore, 1/8" recess (copper)

401-43-62

SD - 5/8" bore, 1/8" recess (copper)

401-18-62

SD - 5/8" bore, 1/8" stick out (copper)

401-20-62

HD - 5/8" bore, 1/8" stick out (copper)

 

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AccuLock® R Gas Diffusers

D-ATSH

Gas diffuser, slip-on

D-ATTH

Gas diffuser, thread-on

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AccuLock Contact Tips; Copper

T-A030CH

for 0.030" (1.8 mm) wire, copper; qty. 10

T-A035CH

for 0.035" (1.9 mm) wire, copper; qty. 10

T-A039CH

for 0.039" (1.0 mm) wire, copper; qty. 10

T-A045CH

for 0.045" (1.2 mm) wire, copper; qty. 10

T-A052CH

for 0.052" (1.3 mm) wire, copper; qty. 10

T-A062CH

for 1/16" (1.6 mm) wire, copper; qty. 10

T-A072CH

for 0.070" (1.8 mm) wire, copper; qty. 10

T-A078CH

for 5/64" (2.0 mm) wire, copper; qty. 10

T-A094CH

for 3/32" (2.4 mm) wire, copper; qty. 10
 

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AccuLock Contact Tips; Chrome Zirconium

T-A030ZH

for 0.030" (1.8 mm) wire, chrome zirconium; qty. 10

T-A035ZH

for 0.035" (1.9 mm) wire, chrome zirconium; qty. 10

T-A039ZH

for 0.039" (1.0 mm) wire, chrome zirconium; qty. 10

T-A045ZH

for 0.045" (1.2 mm) wire, chrome zirconium; qty. 10
 

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AccuLock Contact Tips; HDP

T-A035WH

for 0.035" (1.9 mm) wire, HDP; qty. 10

T-A039WH

for 0.039" (1.0 mm) wire, HDP; qty. 10

T-A045WH

for 0.045" (1.2 mm) wire, HDP; qty. 10

T-A052WH

for 0.052" (1.3 mm) wire, HDP; qty. 10
 

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AccuLock Teach Pointers
(used for robotic programming)

T-A001TP

Adjustable teach pointer, AccuLock

T-A050TP

Teach pointer, AccuLock, 1/2" CTWD

T-A062TP

Teach pointer, AccuLock, 5/8" CTWD

T-A075TP

Teach pointer, AccuLock, 3/4" CTWD

T-A010MTP

Teach pointer, AccuLock, 10 mm CTWD

T-A015MTP

Teach pointer, AccuLcok, 15 mm CTWD

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QUICK LOAD® Liners

415-26

QUICK LOAD Liner Retainer (required for 0.030"- 5/64" wire)

415-24

QUICK LOAD Liner Retainer (required for 0.078"-3/32" wire)

415-30-6Q

QUICK LOAD Liner for 0.030" (0.8 mm) wire; 6' (1.8 m)

415-35-6Q

QUICK LOAD Liner for 0.035" (0.9 mm) - 0.045" (1.2 mm) wire; 6' (1.8 m)

415-116-6Q

QUICK LOAD Liner for 0.052" (1.3 mm) - 1/16 (1.6 mm) wire; 6' (1.8 m)

415-564-6Q

QUICK LOAD Liner for 1/16" (1.6 mm) - 5/64" (2.0 mm) wire; 6' (1.8 m)

415-332-6Q

QUICK LOAD Liner for 0.078" (2.0 mm) - 3/32" (2.4 mm) wire; 6' (1.8 m) (requires 415-24 retainer)

 

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QUICK LOAD Liners for Cored Wire

415-31

QUICK LOAD Liner Retainer (required for QUICK LOAD Liners for cored wire)

415-35-062Q

QUICK LOAD Liner for 0.035" (0.9 mm) - 0.045" (1.2 mm) cored wire; 6' (1.8 m)

415-116-062Q

QUICK LOAD Liner for 0.045" (1.2 mm) - 1/16" (1.6 mm) cored wire; 6' (1.8 m)
 

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TOUGH LOCK® Consumables

Nozzles; Slip-On
(use with 404-18 or 404-32 retaining heads)

401-6-62

HD - 5/8" bore, 1/8" recess (copper)

401-5-62

HD - 5/8” bore, 1/4" recess (copper)

401-6-50

HD - 1/2" bore, 1/8” recess (copper)

401-81-62

HD - 5/8” bore, 1/8” stick out (copper)

401-7-62

HD - 5/8” bore, 1/4" recess (brass)

401-7-75

HD - 3/4" bore, 1/8” recess (brass)

401-8-62

SD - 5/8” bore, 1/8” stick out (copper)

401-42-50

SD - 1/2" bore, 1/8” stick out (bottleneck, brass)

401-48-50

SD - 1/2" bore, 1/8” stick out (bottleneck, brass)

401-48-62

HD - 5/8” bore, flush tip (bottleneck, copper)

401-44-50

SD - 1/2" bore, 1/4" stick out (bottleneck, brass)

401-49-50

HD - 1/2" bore, flush tip (bottleneck, brass)

401-71-62

HD - 5/8” bore, 1/8” recess (brass), straight bore

401-87-62

HD - 5/8” bore, 1/8” stick out (brass)

401-91-62

HD - 5/8” bore, 1/8” stick out (brass), straight bore

401-72-62

HD - 5/8” bore, 1/8” recess (brass)

401-51-62

HD - 5/8” bore, flush tip (bottleneck, brass)

 

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Nozzles; Thread-On
(use with 404-52 retaining heads)

401-8-62BRT

SD - 5/8" bore, 1/8" stick out (brass)

401-47-51

SD - 1/2" bore, 1/8" recess (copper)

 

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Nozzles; TOUGH ACCESS*
(use with 404-54 retaining heads)

401-55-50

1/2" bore, flush tip (bottleneck)

401-56-50

1/2" bore, 1/8” stick out (bottleneck)

401-57-50

1/2" bore, 1/4" stick out (bottleneck)

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Nozzles; TOUGH ACCESS*
(use with 404-50 or 404-54 retaining heads)

401-54-62

5/8” bore, 1/8” recess, straight bore

401-56-62

5/8” bore, 1/8” stick out, straight bore

*TCP will be different from TOUGH LOCK™ Consumables (verify X, Y, Z offset)

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TOUGH LOCK® Contact Tips; Standard Duty (SD)
(use with 404-18 or 404-54 retaining heads)

403-14-30

for 0.030" (0.8 mm) wire

403-14-35

for 0.035" (0.9 mm) wire

403-14-1.0

for 1.0 mm wire

403-14-45

for 0.045" (1.2 mm) wire

 

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TOUGH LOCK Contact Tips; Standard Duty Tapered
(use with 404-18 or 404-54 retaining heads)

403-12-30

for 0.030" (0.8 mm) wire

403-12-35

for 0.035" (0.9 mm) wire

403-12-45

for 0.045" (1.2 mm) wire

403-12-52

for 0.052" (1.3 mm) wire
 

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TOUGH LOCK Contact Tips; Heavy Duty (HD)
(use with 404-32, 404-52 or 404-50 retaining heads)

403-20-30

for 0.030" (0.8 mm) wire

403-20-35

for 0.035" (0.9 mm) wire

403-20-1.0

for 1.0 mm wire

403-20-45

for 0.045" (1.2 mm) wire

403-20-364

for 3/64" (1.2 mm) wire

403-20-52

for 0.052" (1.3 mm) wire

403-20-1.4

for 1.4 mm wire

403-20-116

for 1/16" (1.6 mm) wire

403-20-1.8

for 1.8 mm wire

403-20-78

for 0.078" (2.0 mm) wire

403-20-564

for 5/64" (2.0 mm) wire

403-20-332

for 3/32" (2.4 mm) wire
 

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TOUGH LOCK Contact Tips; Extended Life Heavy Duty (EHD)
(use with 404-32, 404-52 or 404-50 retaining heads)

403-27-30

for 0.030" (0.8 mm) wire

403-27-35

for 0.035" (0.9 mm) wire

403-27-1.0

for 1.0 mm wire

403-27-45

for 0.045" (1.2 mm) wire

403-27-364

for 3/64" (1.2 mm) wire

403-27-116

for 1/16" (1.6 mm) wire
 

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TOUGH LOCK Contact Tips; Heavy Duty Tapered
(use with 404-32, 404-52 or 404-50 retaining heads)

401-21-30

for 0.030" (0.8 mm) wire

401-21-35

for 0.035" (0.9 mm) wire

401-21-1.0

for 1.0 mm wire

401-21-45

for 0.045" (1.2 mm) wire
 

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TOUGH LOCK Teach Pointers
(used for robotic programming)

403-20-01

Adjustable teach pointer

403-20-05

Teach pointer, 1/2" CTWD

403-20-062

Teach pointer, 5/8" CTWD

403-20-075

Teach pointer, 3/4" CTWD

403-20-10mm

Teach pointer, 10 mm CTWD

403-20-15mm

Teach pointer, 15 mm CTWD

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QUICK LOAD® Liners

415-26

QUICK LOAD Liner Retainer (required for 0.030"-5/64" wire)

415-24

QUICK LOAD Liner Retainer (required for 0.078"-3/32" wire)

415-30-6Q

QUICK LOAD Liner for 0.030" (0.8 mm) wire; 6' (1.8 m)

415-35-6Q

QUICK LOAD Liner for 0.035" (0.9 mm) - 0.045" (1.2 mm) wire; 6' (1.8 m)

415-116-6Q

QUICK LOAD Liner for 0.052" (1.3 mm) - 1/16 (1.6 mm) wire; 6' (1.8 m)

415-564-6Q

QUICK LOAD Liner for 1/16" (1.6 mm) - 5/64" (2.0 mm) wire; 6' (1.8 m)

415-332-6Q

QUICK LOAD Liner for 0.078" (2.0 mm) - 3/32" (2.4 mm) wire; 6' (1.8 m) (requires 415-24 retainer)

 

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QUICK LOAD Liners for Cored Wire

415-31

QUICK LOAD Liner Retainer (required for QUICK LOAD Liners for cored wire)

415-35-062Q

QUICK LOAD Liner for 0.035" (0.9 mm) - 0.045" (1.2 mm) cored wire; 6' (1.8 m)

415-116-062Q

QUICK LOAD Liner for 0.045" (1.2 mm) - 1/16" (1.6 mm) cored wire; 6' (1.8 m)
 

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Conventional Liners

415-30-6

for 0.030" (0.8 mm) wire; 6' (1.8 m) - round wound

415-35-6

for 0.035" (0.9 mm) - 0.045" (1.2 mm) wire; 6' (1.8 m) - round wound

415-116-6

for 0.052" (1.3 mm) - 1/16" (1.6 mm) wire; 6' (1.8 m) - round wound

415-564-6

for 1/16" (1.6 mm) - 5/64" (2.0 mm) wire; 6' (1.8 m) - round wound

415-332-6

for 0.078" (2.0 mm) - 3/32" (2.4 mm) wire; 6' (1.8 m) - flat wound
 

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Jump Liners
(to be used with conventional liners on MIG guns equipped with wire brake)

495-18-35

for 0.035" (0.9 mm) - 0.045" (1.2 mm) wire; 26"

495-18-116

for 0.045" (1.2 mm) - 1/16" (1.6 mm) wire; 26"
 

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TOUGH GUN® TT3 Reamer

The TOUGH GUN TT3 Reamer Robotic Nozzle Cleaning Station — now available in both analog and Ethernet models — is TOUGH on spatter and operates reliably in even the harshest welding environments. Automating spatter removal will help to extend the life of your robotic MIG guns and consumables, benefitting both your bottom line and your production uptime and throughput. Learn more about the TOUGH GUN TT3 Reamer or the TOUGH GUN TT3E Reamer.

TOUGH GUN TT3 Reamer
   

TOUGH GARD® Anti-Spatter Multi-Feed System

Interested in the ultimate solution to refilling the reservoirs on your nozzle cleaning stations? Feed up to 10 TOUGH GUN Reamer units from a single 5-gallon or 55-gallon drum of TOUGH GARD Anti-Spatter Liquid with the TOUGH GARD Multi-Feed System. Find out more.

TOUGH GUN Anti-Spatter Multi-Feed System
   

TOUGH GARD Anti-Spatter Liquid

This ready-to-use water-soluble, non-toxic product creates a sacrificial surface that reduces spatter adhesion. This prolongs the life of your consumables and minimizes downtime due to nozzle cleaning, which can help reduce your operating and maintenance costs. Learn more.

TOUGH GARD Anti-Spatter Liquid
   

Neck Checking Fixture

The TOUGH GUN Neck Checking Fixture allows you to verify and re-master your tool center point (TCP). In the event of a collision, this fixture can be used to realign the neck. Click here for additional information.

Neck Checking Fixture

 

Product Literature

How-To Guides and Videos

Additional Resources

 

Products