How To Maintain Your TOUGH GUN Robotic Water-Cooled MIG Gun Equipped with Wire Brake

1. Remove Wire Brake.
2. Slide the Wire Guide Holder out of the connector cone assembly.
3. Clean any debris or residue on the Wire Guide Holder.

1. Line up the Wire Brake Tool with the Wire Guide Holder as shown in the diagram.
2. Slide the Wire Guide Holder back inside the connector cone.
3. Screw in the Wire Brake.

ITEM

DESCRIPTION

PART #

1

Nozzle Assembly

 451-x-xx

1A

Nozzle Assembly

 401-x-xx

2

Heavy Duty Contact Tip

 403-1-xx

2A

TOUGH LOCK™ Heavy Duty Contact Tip

 403-20-xx

3

Water-Cooled Retaining Head Assembly

 454-1

3A

TOUGH LOCK Water-Cooled Retaining Head Assembly

 404-30

4

Water-Cooled Neck Assembly

 495-xx

4A

TOUGH LOCK Water-Cooled Neck Assembly

 494-xx

5

Wire Brake Assembly (see chart below)

 WB-xxx

5A

Wire Brake

 499

5B

Wire Guide Holder

See Chart Below

6

Front Housing Assembly

 497

7

Blue Water Line

 656-15

8

Conduit Tube

 657-15

9

Power Cable Assembly

 659-xx

10

Water-Cooled Outer Jacket

 663-1-15

11

Water Line Universal Adaptor Assembly

 664-400

12

Power Pin Insulator

 664-6

13

Handle Assembly

 666-10

14

Rear Housing Assembly

 416-15

15

Power Pin Quick-Connect

 214

16

Liner Assembly

 415-xx-xx

17

Water Line (OUT) - 20" Long (Blue)

 658-1

18

Water Line (IN) - 20" Long (Red)

 658

19

Oetiker Clamp (9.5 mm)

 656-1

20

Wire Brake Tool

 450-17

21

Oetiker Clamp (11.3 mm)

 413-5

22

Air Tube

 499-9-15

23

Jump Liner (see chart below)

 495-18-xxx

24

Gun Mount for Wire Brake

 AS-49-00-XW

25

Power Pin Insulator

 414-400-30

ITEM 5

ITEM 5B

ITEM 23

WIRE SIZE

WB-100

498

495-18-35

0.045"

WB-110

498-116

495-18-116

0.052" - 1/16"