How To Install or Replace a Bernard Power Pin on a BTB MIG Gun Remove nozzle, contact tip, and gas diffuser / retaining head and lay cable straight. Using a 10 mm wrench, turn liner lock counterclockwise until it is free from the power pin. Remove liner from gun assembly. Remove the screw and assembly […]
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How To Install or Replace a Fixed Neck on B Series or O Series Curved Handle BTB Platform Guns To remove neck, remove the nut insulator. Using a wrench, rotate lock nut counterclockwise. Rotation will free neck from end fitting. To install the neck, perform the above instructions in reverse order and tighten lock nut […]
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How To Install or Replace a Fixed Neck on a T Series Small Straight Handle BTB MIG Gun Loosen and remove locking collar. Place neck in vise, twist handle lock nut counterclockwise and pull away from handle. Remove screw from handle. Separate handle halves exposing jam nut and front of unicable. Loosen jam nut using two […]
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How To Install or Replace a Fixed Neck on a T Series Straight Handle BTB MIG Gun Place neck in vise. Remove both switch mounting housing screws with an 8 mm nut driver. Slide handle back exposing the cable […]
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How To Install or Replace a Rotatable Neck on a BTB MIG Gun Please accept preferences, statistics, marketing cookies to watch this video. To remove neck, grasp lock nut and rotate counterclockwise. Rotation will free neck from end fitting. To install the neck, perform the above instructions in reverse order and torque to 38 in.-lbs. Liner […]
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How To Install or Replace a Liner on a BTB MIG Gun Bernard® Conventional Liners Remove nozzle, contact tip, and gas diffuser / retaining head and lay cable straight. Using a 10 mm wrench, turn liner lock counterclockwise until it is free from the power pin. Remove liner from gun assembly. With cable laying straight, […]
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How to Install or Replace a Fixed Neck on a Straight Handle MIG Gun Step 1 Place neck in vise. Remove both switch housing mount screws. Slide handle back, exposing the cable connection. Loosen the cable / neck connection using a 7/8″ wrench. Remove from vise and unthread neck by hand. NOTE: The body is […]
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How to Install or Replace a Jump Liner IMPORTANT! Turn off power. Remove nozzle, insulator, contact tip, gas diffuser and neck from gun. Remove old Jump Liner from the back end of the neck. Insert new Jump Liner making sure the liner stop is fully seated at back end of neck. Take the tapered end […]
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How to Install Quik Tip Consumables Standard Installation – Install insulator cap over neck. Trim liner to correct dimension for diffuser being used (see Liner Trim Guidelines). Torque diffuser onto neck to approximately 12 ft.-lbs. Insert tip into gas diffuser and lock into posiiton with a clockwise motion. Thread nozzle onto gas diffuser and tighten […]
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How to Install Centerfire HD Series Consumables Standard Installation – Install insulator cap over neck. Trim liner to between 5/8″ and 3/4″ beyond neck thread. Torque diffuser onto neck to approximately 12 ft.-lbs. Insert tip into gas diffuser. Thread nozzle body onto gas diffuser / tip, and tighten firmly by hand. Thread nozzle cone onto […]
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How to Install Centerfire Consumables Standard Installation – Install insulator cap over neck. Trim liner to between 5/8″ and 3/4″ beyond neck thread. Torque diffuser onto neck to approximately 12 ft.-lbs. Insert tip into gas diffuser. Thread nozzle onto gas diffuser / tip and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion […]
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How to Install or Replace a Liner When Using Centerfire or Quik Tip Diffusers With the NEW Internal Stop CAUTION: Disconnect gun from equipment, allow to cool and remove electrode from liner before servicing! Diffuser Removal: Using the appropriate wrench, remove the gas diffuser with a counterclockwise rotation. Conventional Liner Installation: Re-insert liner into […]
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How To Install the New Q-Nut Cover Install Insulating Ring over the back of the Q-Nut and into the space between the aluminum armor and the front face of the Q-Nut. Removing front end consumables allows installation over front of neck if desired. Line up the middle of the tall arch on the Q-Nut Cover […]
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How To Install or Replace a QUICK LOAD Liner in a Bernard MIG Gun Equipped With an AutoLength Pin Step 1 CAUTION – Turn off machine. Step 2 Trim ball from wire. Step 3 Remove consumables and old liner. Step 4 Straighten gun cable. Install new QUICK LOAD Liner over the wire. Use short pushes […]
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How To Add the Lubricator to the TOUGH GUN TT3 Reamer WARNING: Ensure the power and air supplies to the TOUGH GUN® Reamer are disconnected or disabled prior to working with the Reamer. 1. Remove lubricator kit from the box and inspect for any damage. 2. Remove the reservoir from the spray unit. NOTE: Shut vent […]
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How To Install a Low-Stress Robotic (LSR+) Unicable in the TOUGH GUN™ ThruArm Series Robotic MIG Gun Ensure that the bolts clamping the feeder to the bracket on the robot are loosened. Insert the power pin on the rear of the Low-Stress Robotic (LSR+) Unicable into the feeder. Slide the feeder toward the front of the […]
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How To Install the QUICK LOAD Liner AutoLength System on Robotic MIG Guns Equipped with Wire Brake Two sets of installation instructions are provided below: Installation from the Rear of the Gun Installation from the Front of the Gun Installation from the Rear of the Gun Remove the power pin from the feeder assembly. Remove […]
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How To Install the QUICK LOAD Liner in the AutoLength System Remove consumables (nozzle, contact tip and retaining head). Pull existing QUICK LOAD® Liner from the neck using pliers. Remove the protective cap from the new QUICK LOAD Liner. Insert the new QUICK LOAD Liner through the neck. Push the liner in using short strokes […]
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How To Install the PER-2599 Motor Replacement Kit / Mounting Assembly Kit on the TOUGH GARD Spatter Cleaner The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner units made before March 2012 and may also require new valve assembly ER-2700, serial […]
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How To Install the AutoLength Pin IMPORTANT NOTICE: The AutoLength™ Pin is one component of the QUICK LOAD® Liner AutoLength System. This pin is designed specifically for use with QUICK LOAD Liners from Tregaskiss. Do not attempt to use with any other type of liner. AutoLength Pins look the same as standard power pins, but can […]
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Installing a Conventional Liner and Jump Liner on a Tregaskiss® Robotic MIG Gun with Wire Brake Option Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7:
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How To Upgrade from Conventional Liners to QUICK LOAD Liners Replace Your Liner in Less Than 1/2 the Time with the QUICK LOAD® Liner from Tregaskiss! To convert to the QUICK LOAD Liner, update your conventional liner part number as per the chart below. QUICK LOAD Liner Conversion Chart *Compatible with Tregaskiss® TOUGH GUN® Robotic and […]
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How To Remove and Install Wire Brake in a TOUGH GUN ThruArm Series MIG Gun NOTICE: This product is factory set for wire equal to or smaller than 0.045“. If you are using wire 0.052” and larger, please remove the wire guide within the neck housing and replace it with the larger size (part #598-116) […]
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How To Convert from Single Taper Retaining Heads to TOUGH LOCK Retaining Heads Featuring Dual Taper Technology TOUGH LOCK® retaining heads featuring dual taper technology have a second taper at the rear of the retaining head where it connects with the neck. This dual taper design: Locks your gun from contact tip to neck Increases electrical conductivity Helps keep […]
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