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How To Install the TOUGH GUN Reamer Stand

How To Install the TOUGH GUN Reamer Stand Unpack the TOUGH GUN® reamer stand and inspect for any damage ensuring that there are no bent, corroded, or missing parts.  Confirm that the stand has been manufactured to the correct height. The stand can be ordered in any of the heights shown in the table below: […]

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How To Install an LSR Unicable Extension

How To Install an LSR Unicable Extension   Important Note: If you find that your cable is too short and the power pin won’t plug into the feeder, please use the 1″ cable extension.  Thread the 414-700EX-01 cable extension into the brass block of the LSR Unicable and torque to 18 ft.-lbs. Thread power pin clockwise […]

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How To Install the LSR Flange on an OTC Daihen Robot

How To Install the LSR Flange on an OTC Daihen Robot  Note: The following instructions are applicable for OTC Daihen® robot models NB4, NB4L, FD-B4 and FD-B4L  Slide one half of the clamp between LSR Unicable and robot wrist. Make sure LSR clutch cable slot is facing up. Take second half of the clamp and […]

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How To Install a TOUGH GUN ThruArm Robotic MIG Gun onto a Motoman Robot

How To Install a TOUGH GUN ThruArm Robotic MIG Gun onto a Motoman Robot Note: The following installation instructions are applicable to installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Motoman® MA1440, MA2010 and MA3120 robots  Step 1: Aluminum Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector, Outer Cover, Power […]

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How To Install a TOUGH GUN TA3 MIG Gun on a Panasonic Robot

How To Install a TOUGH GUN TA3 MIG Gun on a Panasonic Robot Important Note: The following instructions are applicable for installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Panasonic® TM-1100, TM-1400, TM-1600 and TM-1800 Robots Step 1: Transition Flange and Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector Installation  […]

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How To Install an LSR Flange on an ABB Robot

How To Install an LSR Flange on an ABB Robot Note: The following instructions are applicable for ABB® IRB1600ID, IRB1520ID, IRB2600ID and IRB1660ID robot models  Secure the LSR Flange on the robot wrist with M6x1.0-25mm LG SHCS. Slide the LSR Unicable through the robot wrist and LSR Flange. Install the LSR Unicable on the TOUGH […]

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How To Install or Replace the PER-2599 Motor

How To Install or Replace the PER-2599 Motor The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner untis made before March 2012 and may also require new valve assembly ER-2700, series number ER-1635 and lower. The new motor is assembled and […]

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How to Replace QUICK LOAD Liners Into Retainer or AutoLength Pin

How to Replace QUICK LOAD Liners into Retainer or AutoLength Pin 1. Remove consumables (nozzle, contact tip and retaining head). 2. Pull the existing QUICK LOAD™ Liner from the neck using pliers. 3. Remove the protective cap from the new QUICK LOAD Liner. 4. Insert the QUICK LOAD Liner through the neck using the wire […]

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How to Install QUICK LOAD Liners When Replacing Conventional Liners

How to Install QUICK LOAD Liners When Replacing Conventional Liners 1. Remove the protective cap from the new QUICK LOAD® Liner. 2. Install this liner from the back of the MIG gun with retainer attached (using the same procedure as installing a conventional liner). Future replacements will be done from the front. (Refer to How […]

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How To Install the TT3-500 TOUGH GUN Sprayer onto a TOUGH GUN TT3 Reamer

How To Install the TT3-500 TOUGH GUN Sprayer onto the TOUGH GUN TT3 Reamer The following images and instructions detail the installation of the TT3-500 TOUGH GUN® Sprayer onto the TOUGH GUN TT3 Reamer. Open the box and inspect the items for any noticeable damage to the parts during shipping. The TT3-500 Sprayer should only […]

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How To Install the Filter-Regulator Unit to the TOUGH GUN TT3 Reamer

How To Install the Filter/Regulator Unit to the TOUGH GUN TT3 Reamer The following images and instructions detail the installation of the Filter/Regulator unit onto a TOUGH GUN® TT3 reamer: Remove the Filter/Regulator from the box. Ensure that all the required parts are present (see Figure 1): Filter Body Regulator Pressure Gauge Mounting Bracket Safety […]

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How to repair the cable on a MIG Gun with a T Series Straight Handle

How to Repair the Cable on a BTB MIG Gun with a T Series Straight Handle Please accept preferences, statistics, marketing cookies to watch this video. Remove consumables (Nozzle, Retaining Head, Contact Tip). Remove the liner from the gun. Mount neck in the vise. Disassemble handle and remove switch from leads. Move the handle back. […]

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How To Replace the TOUGH GUN CA3 Gun Unicable

How To Replace the TOUGH GUN CA3 MIG Gun Unicable IMPORTANT: The following instructions pertain to unicable replacement on TOUGH GUN CA3 MIG Guns manufactured on or after April 8, 2015 NOTE: Unicable replacement can be done while the gun is mounted to the robot. There is no need to uninstall the gun before proceeding. […]

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How To Install the TOUGH GUN TT3 Reamer Sprayer Valve Retrofit Kit

How To Install the TOUGH GUN TT3 Reamer Sprayer Valve Retrofit Kit (Part #TT3-500R)  Required Tools: 9/16″ wrench 11/16″ wrench 5 mm Allen key 3 mm Allen key 2.5 mm Allen key Precision flat head screwdriver Wire strippers Installation Instructions Disconnect power and air. Identify your anti-spatter source (bulk-feed or Tregaskiss supplied reservoir). Disconnect the […]

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How To Install or Replace a Euro Power Pin on a BTB Platform Gun

How To Install or Replace a Euro Power Pin on a BTB Platform Gun Remove liner and strain relief from the gun assembly. Disconnect the Euro block leads from the gun by cutting as close as possible on both sides of the butt connectors in order to preserve wire for later retermination. Slide adaptor nut […]

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How To Install or Replace a Bernard Quick Disconnect on a BTB Platform Gun

How To Install or Replace a Bernard Quick Disconnect on a Best of the Best Platform MIG Gun  Remove liner from gun assembly. Viewing quick disconnect from cable end, align wave spring and large snap ring with opening access slot. Compress large snap ring with internal snap ring pliers and remove locking sleeve. Remove small […]

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