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How To Install the TOUGH GARD Multi-Feed System to the TOUGH GUN Reamer

How To Install the TOUGH GARD Multi-Feed System to the TOUGH GUN Reamer Step 1: It is best to start by establishing the pail/drum location. This way it will be easier to run the lines and permanently secure them. Start by removing the reservoir from the spray unit. NOTE: Shut the vent cap (if applicable) and […]

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How To Install the TOUGH GUN Reamer TT Series

How To Install the TOUGH GUN Reamer TT Series WARNING: Ensure the power supply is off and disconnected before proceeding! Mounting the TOUGH GUN® Reamer The TOUGH GUN Reamer should be installed within the weld cell at a convenient location. Be sure to consider movable fixtures and the working envelope of the robot. Affix the TOUGH GUN […]

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How To Install a Power Pin to a Tregaskiss MIG Gun

How To Install a Power Pin to a Tregaskiss MIG Gun  Thread the power pin into the rear housing. Tighten the power pin into the rear housing using a 1-inch (2.54 cm) wrench on the rear housing and a 3/4-inch (19 mm) wrench on the power pin. Torque to 18 ft.-lbs. (24.4Nm). IMPORTANT: The thread-in […]

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How To Install or Replace TOUGH ACCESS Consumables

How To Install or Replace TOUGH ACCESS Consumables IMPORTANT: TCP will be different from standard TOUGH LOCK® consumables. Removal and Replacement Nozzle Pull slip-on nozzles off with a twisting motion. When installing the nozzle, ensure that it is fully seated. Contact Tip Thread the contact tip into the retaining head. Torque to 30 in.-lbs. (3.5Nm). […]

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How To Install or Replace TOUGH LOCK Consumables

How To Install or Replace TOUGH LOCK Consumables IMPORTANT: Neck Insulator MUST be in place before welding to properly insulate the neck armor. Check all parts to ensure that connections are tight before welding. The heavy duty retaining head MUST be tightened with a 5/8 inch (16 mm) wrench to prevent the contact tip from […]

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How To Install or Replace a Conventional Liner

How To Install or Replace a Conventional MIG Welding Liner NOTE: For MIG guns equipped with ‘Direct Plug-Ins’, Bernard®, or Euro connector, the procedure is the same. On Miller® style guns, the liner is held captive by a guide cap which must be removed and replaced when changing the liner. Step 1: NOTE: Ensure the […]

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How To Install or Replace a QUICK LOAD Liner

How To Install or Replace a QUICK LOAD Liner IMPORTANT NOTE: Initial installation instructions are different from replacement instructions.  FOR INITIAL INSTALLATION ONLY — Remove the protective cap from the QUICK LOAD™ Liner. Install this liner from the back of the MIG gun with retainer attached (using the same procedure as installing a conventional liner). Future replacements will […]

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How To Use the TOUGH GUN Neck Checking Fixture

How To Use the TOUGH GUN Neck Checking Fixture NOTE: The following instructions are for G-405. Other fixtures are similar. Step 1: Remove consumables; nozzle, retaining head and neck insulator (with the exception of TOUGH GUN I.C.E.® components). Install the gauge point into the neck. Step 2: Slide the neck completely into the datum block, […]

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How To Install or Replace a Neck on TOUGH GUN G1 Series Guns

How to Install or Replace a Neck on a TOUGH GUN G1 Series Robotic Air-Cooled MIG Gun NOTE: There is a protective ring that must be rotated to expose the neck set screw.  Step 1: Using a 5 mm Allen wrench, loosen the screw 1/4 turn to remove the neck. Pull the neck directly out […]

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How To Repair a Euro TOUGH GUN G1 Series Robotic Air-Cooled MIG Gun

How To Repair a Euro TOUGH GUN G1 Series Robotic MIG Gun  Unicable Repair Kit Part #513-7 Remove the liner from the MIG gun. Remove the screws from the base of the terminal housing. Remove the terminal housing and move the handle back Disconnect the cable leads from the Euro butt connectors. Move the Euro […]

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How To Install a TOUGH GUN I.C.E. Neck Assembly

How To Install a TOUGH GUN I.C.E. Neck Assembly on TOUGH GUN G1 Series Robotic Guns TOUGH GUN I.C.E.® components will come assembled on your MIG gun. You will need to remove the TOUGH GUN I.C.E. neck assembly to install it on the robot.  Step 1: Remove front-end consumables. Disconnect both water lines at the Quick […]

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