How To Remove and Install Wire Brake in a TOUGH GUN ThruArm Series MIG Gun

NOTICE: This product is factory set for wire equal to or smaller than 0.045“. If you are using wire 0.052” and larger, please remove the wire guide within the neck housing and replace it with the larger size (part #598-116) that is supplied in the box with this product.

Removal and Installation Instructions

Follow the steps below with reference to this exploded view:

How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun
ItemDescriptionPart Number
1Holder Tool450-17
2Jump Liner for ≤ 0.045″495-18-35
 Jump Liner for ≥ 0.052″495-18-116
3Pushing Unit499
4Air Line 15′499-9-15
5Wire Guide for ≤ 0.045″598
 Wire Guide for ≥ 0.052″598-116

Step 1:

  • Un-thread the pushing unit (3) and remove the wire guide (5).
  • NOTE: Gun housing is not exactly as shown.
How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun, step 1

Step 2:

  • Using the holder tool (1), insert the wire guide (5) into position within the housing and thread in the pushing unit (3).
  • NOTE: Gun housing is not exactly as shown in the diagram.

IMPORTANT: For the wire brake to work properly, make sure the pushing unit bottoms out in the housing / connector.

How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun, step 2

INS063 REV 07/10