How To Install or Remove Wire Brake on a TOUGH GUN G2 Series Robotic MIG Gun

Important Note: This product is factory set for wire equal to or smaller than 0.045”. If you are using wire 0.052” and larger, please remove and replace the wire guide within the neck housing and replace it with the larger size (part #598G2-116) that is supplied in the product box.

Wire Brake Kit

How to Install or remove wire brake on a TOUGH GUN G2 series robotic MIG Gun
ItemPart NumberDescription
1599Pushing Unit
2495-18-35Jump Liner for ≤ 0.045″
495-18-116Jump Liner for ≥ 0.052″
3499-9-15Air Line 15′
4598G2Wire guide for ≤ 0.045″
598G2-116Wire guide for ≥ 0.052″
5Not IncludedFlat Blade Screwdriver

Removal and Installation Instructions 

Step 1

Un-thread the pushing unit (1) and remove the wire guide (4). Note: Photo of gun housing is not exactly as shown.

How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun, STEP 1

Step 2

How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun, step 2

Using the Flat Screwdriver (5), insert the wire guide (4) (flats parallel with housing key) into position within the housing.

How To Install or Remove Wire Brake on a TOUGH GUN™ G2 Series Robotic MIG Gun, step 2a

Rotate wire guide (4) to align hole with Pushing unit pin (1), thread-in the pushing unit (1). Note: Photo of gun housing is not exactly as shown.

Important Note: For the Wire Brake to work properly, make sure the pushing unit bottoms-out in the housing/connector.

INS070  09/2010