DISCONTINUED PRODUCT –
TOUGH GUN™ G2 and ThruArm™ G2 Series Robotic Air-Cooled MIG Guns



TOUGH GUN™
G2 Series
 
 
TOUGH GUN™
ThruArm™ G2 Series

December 1, 2017

As of December 29, 2017, all TOUGH GUN G2 ™and ThruArm™ G2 Series Robotic Air-Cooled MIG Guns will be discontinued as they are being replaced by TOUGH GUN CA3 and TOUGH GUN TA3 Robotic Air-Cooled MIG Guns. The TOUGH GUN G2 and ThruArm G2 Series product lines will be fully supported with replacement parts (necks, cables, gun modules) until the end of 2018.

Affected Part Numbers:

  • All MIG gun part numbers beginning with RA2
  • All MIG gun part numbers beginning with TA2
  • All MIG gun part numbers beginning with SG59

Download PDFArchived Tech Guides:

  • M074 TOUGH GUN G2 Series
  • M080 TOUGH GUN ThruArm G2 Series
  • M084 TOUGH GUN ThruArm G2 Series for FANUC® Robots
  • M085 Technical Addendum for TOUGH GUN ThruArm G2 Series TOUGH GUN I.C.E.™ Neck Installation for Motoman® Robots

Download PDFArchived Technical Inserts:

  • INS070 Wire Brake Installation for TOUGH GUN G2 Series MIG Guns
  • INS072 TOUGH GUN G2 Series TOUGH GUN I.C.E. Installation for KUKA® Robots
  • INS091 TOUGH GUN ThruArm MIG Gun Installation

Conversion
To convert from a TOUGH GUN G2 or ThruArm G2 Series MIG Gun to a TOUGH GUN CA3 or TA3 MIG Gun, please access the conversion tools in the Conversion tab below.

Available TOUGH GUN™ G2 Series Replacement Parts

Necks

59G22

Neck, 22 degree, short length

59G22L

Neck, 22 degree, medium length

59G22L1

Neck, 22 degree, long length

59G35

Neck, 35 degree, short length

59G45

Neck, 45 degree, short length

59G45L

Neck, 45 degree, medium length

59G45L1

Neck, 45 degree, long length

59G45L2

Neck, 45 degree, extended length

59G180

Neck, 180 degree

 

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TOUGH GUN I.C.E.™ Necks

593-22-A

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22-B

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22-C

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22L-A

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L-B

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L-C

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L1-A

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-22L1-B

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-22L1-C

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-35-A

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-35-B

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-35-C

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-45

TOUGH GUN I.C.E. Neck, 45 degree

593-45-A

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45-B

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45-C

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45L-A

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L-B

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L-C

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L1-A

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L1-B

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L1-C

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L2-A

TOUGH GUN I.C.E. Neck, 45 degree, extended length

593-45L2-B

TOUGH GUN I.C.E. Neck, 45 degree, extended length

593-45L2-C

TOUGH GUN I.C.E. Neck, 45 degree, extended length

 

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Special Necks

59G45-TR

Neck, special – TIGHT RADIUS™, 45 degree

59G22-Q001

Neck, special – 12.313

59G22-Q002

Neck, special – 16.850

59G22-Q003

Neck, special – 19.850

59G35-Q001

Neck, special – 35 degree

59G45-Q002

Neck, special – 13.085

59G45-Q004

Neck, special – 17.522

59G45-Q005

Neck, special – 9.536

59G45-Q006

Neck, special – 45 degree

59G80-Q001

Neck, special

59G90-Q001

Neck, special – 9.230

59G180-Q001

Neck, special – 13.390

593-I001-A

TOUGH GUN I.C.E. Neck, special – 9.062

593-I002-A

TOUGH GUN I.C.E. Neck, special

 

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Neck Insulators

59GI

Neck insulator, qty. 100

59GI-02

Neck insulator, qty. 2

59GI-25

Neck insulator, qty. 25

 

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Unicables

59U303

Unicable, 300 amp, 3.0 ft

59U303.5

Unicable, 300 amp, 3.5 ft

59U304

Unicable, 300 amp, 4.0 ft

59U304.5

Unicable, 300 amp, 4.5 ft

59U305

Unicable, 300 amp, 5.0 ft

59U305.5

Unicable, 300 amp, 5.5 ft

59U306

Unicable, 300 amp, 6.0 ft

59U306.5

Unicable, 300 amp, 6.5 ft

59U307

Unicable, 300 amp, 7.0 ft

59U307.5

Unicable, 300 amp, 7.5 ft

59U308

Unicable, 300 amp, 8.0 ft

59U308.5

Unicable, 300 amp, 8.5 ft

59U309

Unicable, 300 amp, 9.0 ft

59U309.5

Unicable, 300 amp, 9.5 ft

59U310

Unicable, 300 amp, 10.0 ft

59U310.5

Unicable, 300 amp, 10.5 ft

59U311

Unicable, 300 amp, 11.0 ft

59U311.5

Unicable, 300 amp, 11.5 ft

59U312

Unicable, 300 amp, 12.0 ft

59U312.5

Unicable, 300 amp, 12.5 ft

59U313

Unicable, 300 amp, 13.0 ft

59U314

Unicable, 300 amp, 14.0 ft

59U315

Unicable, 300 amp, 15.0 ft

59U503

Unicable, 500 amp, 3.0 ft

59U503.5

Unicable, 500 amp, 3.5 ft

59U504

Unicable, 500 amp, 4.0 ft

59U504.5

Unicable, 500 amp, 4.5 ft

59U505

Unicable, 500 amp, 5.0 ft

59U505.5

Unicable, 500 amp, 5.5 ft

59U506

Unicable, 500 amp, 6.0 ft

59U506.5

Unicable, 500 amp, 6.5 ft

59U507

Unicable, 500 amp, 7.0 ft

59U507.5

Unicable, 500 amp, 7.5 ft

59U508

Unicable, 500 amp, 8.0 ft

59U508.5

Unicable, 500 amp, 8.5 ft

59U509

Unicable, 500 amp, 9.0 ft

59U509.5

Unicable, 500 amp, 9.5 ft

59U510

Unicable, 500 amp, 10.0 ft

59U510.5

Unicable, 500 amp, 10.5 ft

59U511

Unicable, 500 amp, 11.0 ft

59U511.5

Unicable, 500 amp, 11.5 ft

59U512

Unicable, 500 amp, 12.0 ft

59U512.5

Unicable, 500 amp, 12.5 ft

59U513

Unicable, 500 amp, 13.0 ft

59U514

Unicable, 500 amp, 14.0 ft

59U515

Unicable, 500 amp, 15.0 ft

E59U504

Unicable, Euro, 500 amp, 4.0 ft

E59U505

Unicable, Euro, 500 amp, 5.0 ft

E59U508

Unicable, Euro, 500 amp, 8.0 ft

 

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Gun Mounts

59C

Clutch mount connector

59CW

Clutch mount connector with wire brake

59S

Solid mount connector

59SW

Solid mount connector with wire brake

 

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Mounting Arms

59A22

Mounting arm, 22 degree

59A22-001

Mounting arm, 22 degree

59A22-002

Mounting arm, 22 degree

59A22-003

Mounting arm, 22 degree

59A22-006

Mounting arm, 22 degree

59A22-007

Mounting arm, 22 degree

59A22-010

Mounting arm, 22 degree

59A35

Mounting arm, 35 degree

59A35-002

Mounting arm, 35 degree

59A35-003

Mounting arm, 35 degree

59A45

Mounting arm, 45 degree

59A45-001

Mounting arm, 45 degree

59A45-002

Mounting arm, 45 degree

59A45-003

Mounting arm, 45 degree

59A45-004

Mounting arm, 45 degree

59A45-005

Mounting arm, 45 degree

59A45-007

Mounting arm, 45 degree

59A45-010

Mounting arm, 45 degree

59A45-012

Mounting arm, 45 degree

59MA-22

Mounting arm, modular

 

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Special Mounting Arms

59A22-008

Mounting arm, special

59A22-009

Mounting arm, special

59A22-011

Mounting arm, special

59A22-012

Mounting arm, special

59A22-013

Mounting arm, special

59A22-014

Mounting arm, special

59A22-015

Mounting arm, special

59A22-S016

Mounting arm, special

59A22-S017

Mounting arm, special

59A45-006

Mounting arm, special

59A45-008

Mounting arm, special

59A45-009

Mounting arm, special

 

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Parts and Components

590-A

Air blast kit

598-116

Wire guide, 0.052"-1/16"

598G2-116

Holder, 0.052"-1/16"

 

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TOUGH GUN I.C.E. Parts and Components

593-3-22

Neck water lines, 22 degree, short length

593-3-22L1

Neck water lines, 22 degree, long length

593-3-45

Neck water lines, 45 degree, short length

593-5

Water line holder

593-6

TOUGH GUN I.C.E. water lines

 

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Neck Checking Fixtures and Components

G-59

Universal guage

G-59-4

Datum block assembly

GS-108

Special alignment kit

AWS-59GLAD

Neck and alignment assembly

 

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Available TOUGH GUN™ ThruArm™ G2 Series Replacement Parts

Necks

59G22

Neck, 22 degree, short length

59G22L

Neck, 22 degree, medium length

59G22L1

Neck, 22 degree, long length

59G35

Neck, 35 degree, short length

59G45

Neck, 45 degree, short length

59G45L

Neck, 45 degree, medium length

59G45L1

Neck, 45 degree, long length

59G45L2

Neck, 45 degree, extended length

59G180

Neck, 180 degree

 

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TOUGH GUN I.C.E.™ Necks

593-22-A

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22-B

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22-C

TOUGH GUN I.C.E. Neck, 22 degree, short length

593-22L-A

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L-B

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L-C

TOUGH GUN I.C.E. Neck, 22 degree, medium length

593-22L1-A

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-22L1-B

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-22L1-C

TOUGH GUN I.C.E. Neck, 22 degree, long length

593-35-A

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-35-B

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-35-C

TOUGH GUN I.C.E. Neck, 35 degree, short length

593-45

TOUGH GUN I.C.E. Neck, 45 degree

593-45-A

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45-B

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45-C

TOUGH GUN I.C.E. Neck, 45 degree, short length

593-45L-A

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L-B

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L-C

TOUGH GUN I.C.E. Neck, 45 degree, medium length

593-45L1-A

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L1-B

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L1-C

TOUGH GUN I.C.E. Neck, 45 degree, long length

593-45L2-A

TOUGH GUN I.C.E. Neck, 45 degree, extended length

593-45L2-B

TOUGH GUN I.C.E. Neck, 45 degree, extended length

593-45L2-C

TOUGH GUN I.C.E. Neck, 45 degree, extended length

 

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Special Necks

59G45-TR

Neck, special – TIGHT RADIUS™, 45 degree

59G22-Q001

Neck, special – 12.313

59G22-Q002

Neck, special – 16.850

59G22-Q003

Neck, special – 19.850

59G35-Q001

Neck, special – 35 degree

59G45-Q002

Neck, special – 13.085

59G45-Q004

Neck, special – 17.522

59G45-Q005

Neck, special – 9.536

59G45-Q006

Neck, special – 45 degree

59G80-Q001

Neck, special

59G90-Q001

Neck, special – 9.230

59G180-Q001

Neck, special – 13.390

593-I001-A

TOUGH GUN I.C.E. Neck, special – 9.062

593-I002-A

TOUGH GUN I.C.E. Neck, special

 

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Neck Insulators

59GI

Neck insulator, qty. 100

59GI-02

Neck insulator, qty. 2

59GI-25

Neck insulator, qty. 25

 

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Gun Mounts

58G2

Clutch mount connector

58G2W

Clutch mount connector, wire brake

58G2S

Solid mount connector

58G2SW

Solid mount connector, wire brake

A258G2

Clutch mount connector, ABB® IRB2600ID

A258G2S

Solid mount connector, ABB IRB2600ID

A58G2

Clutch mount connector, ABB

A58G2S

Solid mount connector, ABB

A58G2SW

Solid mount connector, wire brake, ABB

C58G2

Clutch mount connector, COMAU®

C58G2S

Solid mount connector, COMAU

D258G2

Clutch mount connector, OTC Daihen® AX-B4

D58G2

Clutch mount connector, OTC Daihen

D58G2W

Clutch mount connector, wire brake, OTC Daihen

D58G2S

Solid mount connector, OTC Daihen

D58G2SW

Solid mount connector, wire brake, OTC Daihen

K258G2

Clutch mount connector, KUKA® KR16 HW

K258G2S

Solid mount connector, KUKA KR16 HW

K58G2

Clutch mount connector, KUKA

K58G2W

Clutch mount connector, wire brake, KUKA

K58G2S

Solid mount connector, KUKA

K58G2SW

Solid mount connector, wire brake, KUKA

P58G2

Clutch mount connector, Panasonic®

P58G2W

Clutch mount connector, wire brake, Panasonic

P58G2S

Solid mount connector, Panasonic

P58G2SW

Solid mount connector, wire brake, Panasonic

F58G2S

Solid mount connector, FANUC®

F58G2SW

Solid mount connector, wire brake, FANUC

I58G2

TOUGH GUN I.C.E. clutch mount connector

I58G2W

TOUGH GUN I.C.E. clutch mount connector, wire brake

I58G2S

TOUGH GUN I.C.E. solid mount connector

I58G2SW

TOUGH GUN I.C.E. solid mount connector, wire brake

IA258G2S

TOUGH GUN I.C.E. solid mount connector, ABB IRB2600ID

IA58G2SW

TOUGH GUN I.C.E. solid mount connector, wire brake, ABB IRB1600ID

IK58G2W

TOUGH GUN I.C.E. clutch mount connector, wire brake, KUKA

IF58G2S

TOUGH GUN I.C.E. solid mount connector, FANUC

IF58G2SW

TOUGH GUN I.C.E. solid mount connector, wire brake, FANUC

59U510

Unicable, 500 amp, 10.0 ft

59U510.5

Unicable, 500 amp, 10.5 ft

 

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Parts and Components

580-400

Connector assembly, FANUC

580-400W

Connector assembly, wire brake, FANUC

580-400-4

Rubber washer, qty. 10

580-400-7

Outer cover, FANUC

580-400-5

Outer cover, wire brake, FANUC

580-400-6

Outer cover, TOUGH GUN I.C.E., FANUC

580-401-2

Hose, TOUGH GUN I.C.E., FANUC

 

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Neck Checking Fixtures and Components

G-59

Universal guage

G-59-4

Datum block assembly

GS-108

Special alignment kit

AWS-59GLAD

Neck and alignment assembly

 

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Want to convert from your TOUGH GUN G2 or ThruArm G2 Series MIG Gun to a TOUGH GUN CA3 or TA3 MIG Gun? Find what you're looking for below.
 

Online Conversion Help Tool

If you have an existing TOUGH GUN G2 or ThruArm G2 Series MIG Gun part number and you would like to find a TOUGH GUN CA3 or TA3 MIG Gun equivalent, these tools can help you find what you need to convert:

Cross Reference Charts


TOUGH GUN CA3 Robotic Air-Cooled MIG Gun Cross Reference Configurations

22 Degree Necks

TOUGH GUN™ G2 Series Configurations

TOUGH GUN™ CA3 Gun Configurations


 

 

 

 

 

 

 

45 Degree Necks

TOUGH GUN™ G2 Series Configurations

TOUGH GUN™ CA3 Gun Configurations


 

 

 

 

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TOUGH GUN TA3 Robotic Air-Cooled MIG Guns Cross Reference Configurations

22 Degree Necks – Clutch

+ Click image to enlarge

TOUGH GUN™ ThruArm™ G2 Series

TOUGH GUN™ TA3 MIG Gun

59G22

405-22QC

59G22L

405-22QCL

59G22L1

405-22QCL1

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 22 Degree Necks – Clutch with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G22

405-WB22

405-22QC

59G22L

405-WB22L

405-22QCL

59G22L1

N/A

406-22QCL1

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45 Degree Neck – Clutch

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

TOUGH GUN TA3 MIG Gun

59G45

405-45QC

59G45L

405-45QCL

59G45L1

405-45QCL1

59G45L2

405-45QCL2

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45 Degree Neck – Clutch with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G45

405-WB45

405-45QC

59G45L

405-WB45L

405-45QCL

59G45L1

N/A

405-45QCL1

59G45L2

N/A

405-45QCL2

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22 Degree Neck – Solid Mount

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

TOUGH GUN TA3 MIG Gun

59G22

405-22QC

59G22L

405-22QCL

59G22L1

405-22QCL1

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22 Degree Neck – Solid Mount with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G22

405-WB22

405-22QC

59G22L

405-WB22L

405-22QCL

59G22L1

N/A

405-22QCL1

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45 Degree Neck – Solid Mount

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

TOUGH GUN TA3 MIG Gun

59G45

405-45QC

59G45L

405-45QCL

59G45L1

405-45QCL1

59G45L2

405-45QCL2

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45 Degree Neck – Solid Mount with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G45

405-WB45

405-45QC

59G45L

405-WB45L

405-45QCL

59G45L1

N/A

405-45QCL1

59G45L2

N/A

405-45QCL2

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TOUGH GUN TA3 Robotic Air-Cooled MIG Guns Cross Reference Configurations for FANUC® Robots

22 Degree Neck – Solid Mount

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

TOUGH GUN TA3 MIG Gun

59G22

405-22QC

59G22L

405-22QCL

59G22L1

405-22QCL1

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22 Degree Neck – Solid Mount with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G22

405-FW22

405-22QC

59G22L

N/A

405-22QCL

59G22L1

N/A

405-22QCL1

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45 Degree Neck – Solid Mount

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

TOUGH GUN TA3 MIG Gun

59G45

405-45QC

59G45L

405-45QCL

59G45L1

405-45QCL1

59G45L2

405-45QCL2

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45 Degree Neck – Solid Mount with Wire Brake

+ Click image to enlarge

TOUGH GUN ThruArm G2 Series

Direct Replacement

TOUGH GUN TA3 MIG Gun

59G45

405-FW45

405-45QC

59G45L

405-FW45L

405-45QCL

59G45L1

405-FW45L1

405-45QCL1

59G45L2

405-FW45L2

405-45QCL2

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