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PACKAGING CHANGE – 5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

PACKAGING CHANGES –
5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

July 1, 2018

Tregaskiss has made changes to its 5-Gallon (18.9 L) TOUGH GARD® anti-spatter liquid pail design for increased strength and durability. Designed with a heavy duty integrated handle, this new container is easier to handle and can be easily stacked for maximized storage space. The new design also offers an improved seal to eliminate spillage during shipping.

Like the former pail design, this new 5-Gallon container is compatible with the TOUGH GARD anti-spatter multi-feed system

Affected Part Numbers:

  • TG-101-05     TOUGH GARD Anti-Spatter Liquid, 5-Gal (18.9 L)  
TOUGH GARD 5 gallon bucket old style bucket
OLD
5-Gallon (18.9 L)
TOUGH GARD Anti-Spatter Liquid
Container
TOUGH GARD new style bucket
NEW
5-Gallon (18.9 L)
TOUGH GARD Anti-Spatter Liquid
Container

Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.


    NEW PRODUCT – Conversion Diffusers for TOUGH LOCK Contact Tips

    NEW PRODUCT —
    Conversion Diffusers for TOUGH LOCK Contact Tips

    August 8, 2019

    Tregaskiss is proud to announce that we have launched the following new conversion diffusers that receive TOUGH LOCK® contact tips, including HDP:

    Conversion Diffuser

    Description


    TOUGH LOCK retaining head shown from front
    404-72

    Fronius® TPS 400i

    • Accepts TOUGH LOCK contact tips
    • Requires Fronius nozzle and insulator
    • Compatible with reamer blade part number RCT-21

    TOUGH LOCK slip-on retaining head shown from front
    404-73

    Lincoln® Magnum Pro® (Slip-On)

    • Accepts TOUGH LOCK contact tips and slip-on Tregaskiss nozzles
    • Requires TOUGH LOCK insulator part number 402-28

    TOUGH LOCK thread-on retaining head shown from front
    404-75-25

    Lincoln Magnum Pro (Thread-On)

    • Accepts TOUGH LOCK contact tips and thread-on Tregaskiss nozzles
    • Requires TOUGH LOCK insulator part number 402-28

    Learn more about TOUGH LOCK consumables.

      DISCONTINUED PRODUCT – BTB MIG Gun 500 amp B Series Handle Option

      DISCONTINUED PRODUCT –
      BTB MIG Gun 500 amp B Series Handle Option

      August 1, 2019

      To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus and opportunities to innovate our product portfolio. Accordingly, due to low demand, we are discontinuing the 500 amp B Series Handle option from our BTB MIG gun offering.

      Effective August 16, 2019, the following part numbers will no longer be available:

      • 4422B (trigger kit)
      • 4522 (trigger kit, locking)
      • 4408 (handle kit)

      Please note that a comparable replacement is the O Series Handle option, which is also configurable in our BTB MIG gun product line. 

      Learn more about Bernard® BTB MIG guns and available options, or configure a BTB MIG gun.

        PRODUCT CHANGE – TOUGH GUN Reamer Cutter Blades

        PRODUCT UPDATE —
        TOUGH GUN Reamer Cutter Blades

        July 30, 2019

        Tregaskiss has made the following changes to its TOUGH GUN® reamer cutter blades:

        Summary of Color Changes and Affected Part Numbers

        Image of reamer cutter blade with old coating
        OLD Coating
        Image of reamer cutter blade - old coating
        OLD Coating
        Image of reamer cutter blade with new black coating
        NEW Black Oxide Coating

        Affected Part Numbers – New Black Oxide Coating

        • RC-06 – 3/8″ bore
        • RC-08 – 5/8″ bore, Binzel®
        • RC-12 – 3/4″ bore
        • RCT-01 – 5/8″ bore
        • RCT-04 – 1/2″ bore
        • RCT-05 – 1/2″ bore, TOUGH ACCESS™
        • RCT-10 – 5/8″ bore, TOUGH ACCESS
        • RCT-13 – 3/4″ bore, robotic water-cooled
        • RCT-16 – 15.5 mm, Panasonic® 350 amp
        • RCT-17 – 16.0 mm, Panasonic 500 amp
        • RCT-18 – 15.5 mm nozzle M10 tip WH500T torch, Binzel

        Summary of Design Changes and Affected Part Numbers

        Image of reamer cutter blade with twin flute
        OLD Dual Flute Design
        Image of reamer cutter blade with new black coating and single flute design
        NEW Single Flute Design

        Affected Part Numbers – New Single Flute Design (effective August 1, 2019)

        • RCT-01 – 5/8″ bore
        • RCT-04 – 1/2″ bore

        The above changes will be implemented as a running change and will be sold under the same part numbers as the previous design.

          DISCONTINUED PRODUCT – SURESTART Contact Tips

          SURESTART packaging

          DISCONTINUED PRODUCTS – Tregaskiss SURESTART Contact Tips

          June 18, 2019

          To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio.

          Accordingly, this is a notification that we are discontinuing Tregaskiss® SURESTART™ contact tips, due to low demand.

          Effective immediately: All SURESTART contact tips have been discontinued and no longer available for sale.

          Affected Part NumberTOUGH LOCK® Direct Replacement
          403-22-30403-20-30-25
          403-22-35403-20-35-25
          403-22-1.0403-20-1.0-25
          403-22-45403-20-45-25
          403-22-364403-20-364-25
          403-22-52403-20-52-25
          403-23-30403-21-30-25

          Visit the TOUGH LOCK consumables page for more information.

            DISCONTINUED PRODUCT – Legacy F-Gun MIG Guns and Service Parts

            DISCONTINUED PRODUCTS –
            Legacy F-Gun MIG Guns

            January 8, 2019

            Our product offering is regularly assessed to ensure focus on customer needs and opportunities to innovate our product portfolio, so we can continue to deliver sustainable value to our customers. Accordingly, due to low demand, the following products will be discontinued:

            Legacy F-Gun™ MIG Guns

            Effective January 8, 2019, all legacy F-Gun MIG gun part numbers and all F-Gun series service parts will be discontinued and no longer available for sale.


            Affected Part Numbers

            Part NumberDescription
            4610F-Gun MIG Gun, 10 ft
            4615F-Gun MIG Gun, 15 ft
            4610EF-Gun MIG Gun, 10 ft, Euro
            4615EF-Gun MIG Gun, 15 ft, Euro
            4610MF-Gun MIG Gun, 10 ft, Miller®
            4615MF-Gun MIG Gun, 15 ft, Miller
            4610LF-Gun MIG Gun, 10 ft, Lincoln®
            4615LF-Gun MIG Gun, 15 ft, Lincoln
            4610TF-Gun MIG Gun, 10 ft, Tweco®
            4615TF-Gun MIG Gun, 15 ft, Tweco
            408Handle, F-Gun Series
            4627Neck, F-Gun Series
            429Trigger, F-Gun Series

            Replacement Options

            The following 600 amp Bernard® BTB semi-automatic air-cooled MIG gun models (with T series straight handles and locking triggers) are recommended replacement options:

            Legacy F-Gun MIG Gun Part NumberReplacement BTB MIG Gun Part Number
             4610Q6010NU3LBC
             4615Q6015NU3LBC
             4610MQ6010NU3LMC
             4615MQ6015NU3LMC
             4610LQ6010NU3LLC
             4615LQ6015NU3LLC
             4610TQ6010NU3LTC
             4615TQ6015NU3LTC

            Back to Top

              DISCONTINUED PRODUCT – Select Nozzles

              DISCONTINUED PRODUCTS –
              Select Tregaskiss Nozzles

              January 25, 2019

              To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, select Tregaskiss® nozzles will be discontinued.

              Effective March 1, 2019, all nozzles listed in the chart below will be discontinued as inventory depletes, and effective March 30, 2019, these nozzles will no longer be available for sale.

              Part NumberDescriptionSubstitutionNotesReamer Change
              401-11-62Nozzle, TIGHT RADIUS™, 5/8″ bore, 1/8″ recessTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
              401-12-50Nozzle, TIGHT RADIUS, 1/2″ bore, flushTCP change – Please contact Customer Service at 1.855.MIGWELD (644.9353)Yes
              401-13-62Nozzle, TIGHT RADIUS, 5/8″ bore, 1/8″ stick outTCP change – Please contact Customer Service at 1.855-MIGWELD (644.9353)Yes
              401-19-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-14-62401-14-62 is 1/8″ recess, copperNo
              401-21Nozzle, Flux-Core, 1/4″ recessDiscontinued – No replacementNo
              401-41-75Nozzle, 3/4″ bore, 1/8″ recess401-7-75 or 401-14-62Move to slip-on 401-7-75 with new 404-32 retaining head (v-block change); or Move to 5/8″ bore (copper) 401-14-62 (no retaining head, but cutter change)Yes
              (401-7-75: v-block;
              401-14-62: RCT-01)
              401-43-50Nozzle, 1/2 bore, 1/4″ recess401-47-51401-47-51 is 1/8″ recess, and different profileNo
              401-44-501Nozzle, 1/2″ bore, 1/4″ stick out401-44-50401-44-50 is bottleneck style, not taperedNo
              401-45-38Nozzle, 3/8″ bore, flush, old thread401-4-38Must use 404-52 or 404-53 retaining headNo
              (no 3/8 cutter)
              401-45-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
              401-45-62Nozzle, 5/8″ bore, 1/8″ recess, old thread401-43-62Must use 404-52 or 404-53 retaining headNo
              401-46-38Nozzle, 3/8″ bore, 1/8″ recess, old thread401-42-38Must use 404-52 or 404-53 retaining headNo
              401-46-62Nozzle, 5/8″ bore, 1/4″ recess, old thread401-43-62401-46-62 is 1/8″ recess; Must use 404-52 or 404-53 retaining headNo
              401-47-50Nozzle, 1/2″ bore, 1/8″ recess, old thread401-47-51Must use 404-52 or 404-53 retaining headNo
              401-52-62Nozzle, 5/8″ bore, 1/4″ recess401-14-62401-14-62 is 1/8″ recessNo
              401-54-50Nozzle, TOUGH ACCESS™, 1/8″ recess401-55-50401-55-50 is flushNo
              401-55-62Nozzle, TOUGH ACCESS, flush401-54-62 or 401-56-62401-54-62 is 1/8″ recess; 401-56-62 is 1/8″ stick outNo
              401-68-62Nozzle, 5/8″ bore, flush, copper401-51-62Copper to brassNo
              401-92-62Nozzle, 5/8″ bore, 1/4″ recess, brass401-91-62401-91-62 is 1/8″ recessNo
              401-9-75Nozzle, 3/4″ bore, 1/2″ recess401-5-75401-5-75 is 1/4″ recessNo
              451-4-38Nozzle, 3/8″ bore, 3/16″ recess451-6-50451-6-50 is 1/2″ boreNo
              451-45-50Nozzle, High Access, water-cooled (semi-auto)451-6-50451-6-50 is tapered style, not bottleneckNo
              451-5-75Nozzle, 3/4″ bore, 1/4″ recess, water-cooled (semi-auto)451-5-62451-5-62 is 5/8″ boreNo
              451-81-62Nozzle, 5/8″ bore, 1/8″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo
              451-87-62Nozzle, 5/8″ bore, 3/16″ stick out, water-cooled (semi-auto)451-61-62451-61-62 is flushNo

              Click here to download the above list in PDF format.

                NEW PRODUCT – AccuLock S Consumables

                NEW PRODUCT – AccuLock S Consumables

                November 1, 2018

                Bernard is proud to introduce new AccuLock™ S consumables, a system designed to address liner trim length errors and erratic wire feeding.

                Important Note: Most components of the AccuLock S consumables family are currently available. The complete offering will be coming soon.

                The AccuLock S liner is locked and concentrically aligned to both the contact tip and the power pin without the use of fasteners, which provides a flawless wire-feed path that guarantees smooth, uninterrupted delivery of the wire to the weld puddle. Plus, the liner replacement process has been error-proofed so you can trim your liner accurately and easily every time, with no measuring.

                The AccuLock S consumables system requires all AccuLock components: contact tip, diffuser, nozzle, liner, neck insulator, power pin and power pin cap.

                Key features of Bernard AccuLock S Consumables

                A drawing of an AccuLock S contact tip and nozzle that shows the features and benefits of the inside of these components
                Reduce troubleshooting, production downtime and rework with this new line of consumables. Learn more about Bernard AccuLock S consumables.

                  PACKAGING CHANGE – Changes to Bernard Bag Packaging

                  PACKAGING CHANGE — Changes to Bernard Bag Packaging

                  November 1, 2018

                  Customers may notice that some Bernard® parts and consumables are arriving in different bags. We transitioned to a newly designed Bernard branded white bag design.

                  In addition to changing the artwork layout and color of the bags, the overall usability has also been improved. These new white bags offer a clear window on the printed side of the bag to make visual product identification easier. To increase the hanging capacity of the bags, we’ve added a second hanging hole on our larger bags and a new double-sealed header on all bag sizes. The sombrero shaped hanging holes provide compatibility with a wider variety of hook sizes and shapes.

                  Old Bernard Bags
                  Image of front of old red and clear Bernard bags
                  Front
                  Image of back of old red and clear Bernard bags
                  Back
                  New Bernard Bags
                  Image of front of new Bernard white and black bags
                  Front
                  Image of back of new Bernard white and black bags
                  Back

                    PACKAGING CHANGE – Changes to Tregaskiss Bag Packaging

                    PACKAGING CHANGES —
                    Changes to Tregaskiss Bag Packaging

                    November 1, 2018

                    Customers may notice that some Tregaskiss® parts and consumables are arriving in different bags. We transitioned from a black bag design to a white bag design. This new white bag design has a clear window on the back side of the bag to help make visual product identification easier, and the durability and hanging holes remain the same as our previous black bag packaging.

                    Old Tregaskiss Bags

                    Image of front of old black and clear Tregaskiss bags
                    Front
                    Image of back of old Tregaskiss black and clear bags
                    Back

                    New Tregaskiss Bags

                    Image of front of new Tregaskiss white and clear bags
                    Front
                    Image of back of new Tregaskiss white and clear bags
                    Back

                      DISCONTINUED PRODUCT – Tandem Robotic Torches

                      DISCONTINUED PRODUCTS –
                      Tandem Robotic MIG Guns

                      September 12, 2018

                      To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                      Tandem Robotic MIG Guns

                      Effective September 30, 2018, all standard and special Tandem MIG guns and necks will be discontinued and no longer available for sale.

                      All service parts for Tandem torches will be available for sale until December 31, 2018, at which time all service parts for Tandem torches will be discontinued.

                      Click here for a list of affected part numbers.


                      Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                        DISCONTINUED PRODUCT – Service Parts for Quick-Change and Keyed Robotic Water-Cooled Guns

                        DISCONTINUED PRODUCTS –
                        Service Parts for Quick-Change and Keyed Robotic Water-Cooled MIG Guns

                        September 12, 2018

                        To continue delivering sustainable value to our customers, we regularly assess our product offering to ensure focus on customer needs and opportunities to innovate our product portfolio. Accordingly, due to low demand, the following products will be discontinued: 

                        Service Parts for Discontinued Quick-Change Water-Cooled and Keyed Water-Cooled Robotic MIG Guns

                        Effective December 31, 2018, all service parts for Tregaskiss® quick-change water-cooled (QCWC) and Tregaskiss keyed water-cooled (KWC) robotic MIG guns (discontinued October 1, 2008) will be discontinued and no longer available for sale.

                        Click here for a list of affected part numbers.

                        Note: Availability and list prices of replacement parts for the affected products are subject to change without notice.


                          PRODUCT UPDATE – TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                          PRODUCT UPDATE —
                          TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

                          TOUGH GUN TA3 robotic air-cooled MIG gun installed on robot

                          August 10, 2018

                          Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the following robot models:

                          • FANUC® 100iD
                          • KUKA® KR6 R1820HW, KR8 R1420HW, KR8 R1620HW and KR8 R2100HW
                          • Yaskawa® Motoman® AR1440, AR1720 and AR2100

                          Available Resources

                          Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun, or configure your gun at Tregaskiss.com/ConfigureMyGun today. 


                            PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD

                            PRODUCT UPDATE —
                            TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD Robot Model

                            TA3 MIG Gun for FANUC 100iD Robot Model Image - angle view

                            July 19, 2018

                            TA3 MIG Gun for FANUC 100iD Robot Model Image - side view

                            Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the FANUC® 100iD robot model. 

                            Features & Benefits

                            • Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover (Figure 1)
                            • Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module (Figure 2)
                            • TCP remains unchanged when switching between options: no options, wire brake, TOUGH GUN I.C.E.™ Technology, or TOUGH GUN I.C.E. Technology with wire brake
                            • Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection (Figure 3)
                            Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover
                            Figure 1
                            Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module
                            Figure 2
                            Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection
                            Figure 3

                            Part Numbers

                            560-600Solid Mount Connector, air-cooled, no options
                            560-600ISolid Mount Connector, TOUGH GUN I.C.E., no options
                            560-600W-045Solid Mount Connector, air-cooled, wire brake 0.030″-0.045″
                            560-600W-116Solid Mount Connector, air-cooled, wire brake 0.052″-1/16″
                            560-600IW-045Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.030″-0.045″
                            560-600IW-116Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.052″-1/16″
                            58SF011LSR Unicable, air-cooled, no options
                            58SF011WLSR Unicable, air-cooled, wire brake
                            58SF211LSR Unicable, TOUGH GUN I.C.E., no options
                            58SF211WLSR Unicable, TOUGH GUN I.C.E., wire brake
                            560-500AOptional Air Blast Kit for guns equipped with Lincoln® power pins

                            Available Resources

                            Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                              DISCONTINUED PRODUCT – All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                              DISCONTINUED PRODUCT —
                              All TOUGH GUN G2 and ThruArm G2 Series Replacement Parts

                              November 20, 2019

                              Effective November 29, 2019: All replacement parts for the previously discontinued TOUGH GUN® G2 and ThruArm G2 series robotic air-cooled product will be discontinued and no longer available for sale.

                              Visit the TOUGH GUN CA3 or TOUGH GUN TA3 robotic air-cooled MIG gun page to learn more about replacement solutions.

                              The following part numbers have been discontinued:

                              59U303.5Unicable, G2 Series, 3.5 ft, 300 amp
                              59U304.5Unicable, G2 Series, 4.5 ft, 300 amp
                              59U503.5Unicable, G2 Series, 3.5 ft, 500 amp
                              59U504Unicable, G2 Series, 4.0 ft, 500 amp
                              59U505Unicable, G2 Series, 5.0 ft, 500 amp
                              59U505.5Unicable, G2 Series, 5.5 ft, 500 amp
                              59U510Unicable, G2 Series, 10.0 ft, 500 amp
                              59CTorch connector
                              59CWTorch connector
                              59STorch connector, solid mount
                              593-22-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.®
                              593-22-BNeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                              593-22L-ANeck, 22 degree, G2 Series, TOUGH GUN I.C.E.
                              593-35-ANeck, 35 degree, G2 Series, TOUGH GUN I.C.E.
                              593-45-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                              593-45L-ANeck, 45 degree, G2 Series, TOUGH GUN I.C.E.
                              59G22Neck, 22 degree, G2 Series
                              59G22LNeck, 22 degree, G2 Series
                              59G22L1Neck, 22 degree, G2 Series
                              59G35Neck, 35 degree, G2 Series
                              59G45Neck, 45 degree, G2 Series
                              59G45LNeck, 45 degree, G2 Series
                              59G45L1Neck, 45 degree, G2 Series
                              59G45L2Neck, 45 degree, G2 Series
                              580-400Connector assembly, G2 Series, FANUC®
                              58G2Torch part, ThruArm G2 Series
                              58G2WTorch part, ThruArm G2 Series
                              A58G2STorch assembly, ThruArm G2 Series, ABB®
                              A58G2SWTorch assembly, ThruArm G2 Series, wire brake, ABB
                              F58G2SThruArm G2 Series, FANUC
                              IF58G2SThruArm G2 Series, FANUC, TOUGH GUN I.C.E.
                              580-401-2Hose, TOUGH GUN I.C.E., ThruArm G2 Series, FANUC
                              590-AAir blast kit, G2 Series
                              598G2-116Holder, 0.052-1/16
                              59GINeck insulator
                              59GI-02Neck insulator
                              59GI-25Neck insulator

                              PRODUCT UPDATE – Changes to the Bernard Fume Extraction MIG Gun Offering

                              PRODUCT UPDATE –
                              Changes to the Bernard Fume Extraction MIG Gun Product Offering

                              March 9, 2018

                              We are proud to announce that effective immediately, you will notice some important changes to the Bernard® fume extraction MIG gun offering. Bernard FILTAIR™ fume extraction MIG guns are transitioning under the Clean Air™ brand name and will become our Bernard® Clean Air™ curved handle series fume extraction MIG guns.

                              This product transition offers improved functionality, performance and ease of maintenance. 

                              Features and Benefits:

                              Additional Changes:

                              • The finish on all vacuum tubes and chambers will change from chrome to black, which will help to visually identify all new and legacy product
                              • FILTAIR fume extraction MIG gun part numbers will change
                                • Gun part numbers beginning in FA will change to a part number beginning in CL (i.e. FA4015TO8CM will become CL4015TJ8CMC)
                                • Conversion information for all existing FILTAIR MIG gun part numbers is available:
                                  • Click here to download a conversion chart in Excel format
                                  • Click here to access the online conversion tool

                              Learn more about Bernard Clean Air fume extraction MIG guns or click here to configure your gun online.


                                DISCONTINUED PRODUCT – 8 and 12 foot BTB MIG Gun Lengths

                                DISCONTINUED –
                                8′ and 12′ BTB MIG Gun Lengths

                                Image showing three different hand-held BTB MIG guns

                                November 30, 2017

                                Effective immediately, all 8- and 12-foot length options in the BTB semi-automatic air-cooled MIG gun product lineup will be discontinued. BTB MIG guns will continue to be available in lengths of 10-, 15-, 20- and 25-feet. No other configurable options have been affected by this change.

                                View available options or configure a BTB MIG gun today!


                                  DISCONTINUED PRODUCT – Legacy TOUGH GUN ThruArm Product for ABB IRB1600ID

                                  DISCONTINUED PRODUCT –
                                  Legacy TOUGH GUN ThruArm G1 Series Product for ABB IRB1600ID

                                  July 24, 2017

                                  Image comparing TCP of A58G1S to 508-200ABB connector housings for ABB robots

                                  As of December 31, 2017, legacy TOUGH GUN® ThruArm® G1 series product for ABB® IRB1600ID configurations will be discontinued, and effective immediately, lead time for part number 508-200ABB will be 15 days.

                                  • 508-200ABB
                                  • W508-200ABB
                                  • 508-200ABB-6
                                  • 58SA004

                                  Our legacy TOUGH GUN ThruArm G1 series was replaced by our TOUGH GUN TA3 series in 2014, but although A58G1S connector housing is the replacement for 508-200ABB connector housing, this unit will change tool center point (TCP) by approximately 1.428″.

                                  For those customers using a 508-200ABB with a 405-22QC neck, we will be able to develop a special 22-degree neck for use with the A58G1S module to match their existing TCP. However, due to a length restriction in manufacturing, we will not be able to match TCP for those customers using a 508-200ABB with a 405-45QC neck. In this case, reprogramming will be necessary when switching to an A58G1S.

                                  Additionally, when transitioning from the 508-200ABB to the A58G1S, the 58SA004 LSR Unicable will need to be replaced with the 58SA024 LSR Unicable, as the cable to torch connection is also different.

                                  Learn more about our TOUGH GUN TA3 MIG gun offering or their TCP and center of mass data.

                                    PRODUCT IMPROVEMENT – Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer

                                    PRODUCT IMPROVEMENT –
                                    Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer Robotic Nozzle Cleaning Stations

                                    April 28, 2017

                                    Nozzle detect shown installed on TOUGH GUN TT3E reamer

                                    An improvement has been made to the nozzle detect option for our TOUGH GUN® TT3 reamer. This same option is also now available on our TOUGH GUN TT3E reamer.

                                    This new nozzle detect uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle and is compatible with any nozzle size. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is present, a signal is then sent back to the robot controller or PLC.

                                    Affected Part Numbers

                                    • TT-2333 + TT-2334 – OLD nozzle detect for TOUGH GUN TT3 reamer (analog model); available only for 1.062″ nozzle O.D.
                                    • TT3E-2344 – NEW nozzle detect for TOUGH GUN TT3 and TT3E reamer; available for all nozzle O.D. sizes
                                    • RS-500-5 – 4m cable with 3 poles (M12 connector); required for analog model only and only when selecting Nozzle Detection option
                                    • TT3E-2343 – Splitter; required for Ethernet model only and only when selecting both the nozzle detect and the wire cutter options together

                                    To learn more about our TOUGH GUN TT3 reamer offering, or configure your reamer online.


                                      PRODUCT UPDATE – TOUGH GUN TT3 Reamer Upgrades

                                      PRODUCT UPDATE –
                                      TOUGH GUN TT3 Reamer Upgrades

                                      April 28, 2017

                                      Upgrades have been made to the TOUGH GUN® TT3 reamer to allow for a more common design between this model and the TOUGH GUN TT3E reamer. These upgrades include a common frame, replacement of the terminal strip with a new wiring harness, easy access setup switches, and a new check valve.

                                      Terminal Strip vs. Wiring Harness

                                      The wiring harness:

                                      • Provides increased reliability.
                                      • Takes up less space inside the reamer making it easier to service.
                                      • Is easier to replace.
                                      • Improves manufacturing capacity.
                                      Image of an old style terminal strip on a reamer
                                      OLD Terminal Strip
                                      Image of new wiring harness on a reamer
                                      NEW Wiring Harness

                                      New Easy Access Setup Switches

                                      • New stainless steel switches are durable and waterproof, no longer requiring a ‘mud flap’ protector.
                                      • Switches are clearly labeled with their function.
                                      • Replacement is quick and easy.
                                      Image of an old set up switch
                                      OLD Setup Switches
                                      Image of the new set up switch
                                      NEW Setup Switches

                                      New Check Valve

                                      • More robust and durable design.
                                      • Learn more about the change to the check valve.

                                      Click here for additional information about the TOUGH GUN TT3 reamer.


                                        PRODUCT IMPROVEMENT – New TOUGH GUN TT3 Reamer Check Valve

                                        PRODUCT IMPROVEMENT –
                                        New TOUGH GUN TT3 Reamer Check Valve

                                        April 15, 2017

                                        The check valve on the TOUGH GUN® TT3 and TT3E reamer robotic nozzle cleaning stations have been upgraded to a more robust and durable design. The new check valve is now common between both the analog and the Ethernet model.

                                        Important Notes:

                                        • The new check valve will keep the same part number as the check valve previously used on the TOUGH GUN TT3E reamer Ethernet model: TT3E-500-20.
                                        • Check valve part # SR-500-20 previously used on the TOUGH GUN TT3 reamer analog model will be replaced with the new check valve (part # TT3E-500-20).
                                        Image of the old style SR-500-20 (previously used on the TOUGH GUN TT3 reamer)
                                        OLD SR-500-20
                                        (previously used on the TOUGH GUN TT3 Reamer)
                                        Image of old style TT3E-500-20 (previously used on the TOUGH GUN TT3E Reamer
                                        OLD TT3E-500-20
                                        (previously used on the TOUGH GUN TT3E Reamer
                                        Image of the new TT3E-500-20 that replaces SR-500-20 and OLD TT3E-500-20)
                                        NEW TT3E-500-20
                                        (replaces SR-500-20 and OLD TT3E-500-20)

                                        Learn more about our TOUGH GUN TT3 reamer offering.


                                          PRODUCT UPDATE – 300 amp Clean Air Fume Extraction MIG Gun Now Available

                                          PRODUCT UPDATE –
                                          300 amp Clean Air Fume Extraction MIG Gun Now Available

                                          March 16, 2017

                                          Clean Air straight handle fume extraction MIG gun being held by gloved hand

                                          Bernard is pleased to announce that we have added a 300 amp model to our Clean Air™ fume extraction MIG gun offering.

                                          Reduce smoke at the source with an industrial-duty fume extraction gun that is comparable in size and weight to a regular welding gun. 

                                          Features and Benefits

                                          • NEW!! Available in 300 amp, 400 amp, 500 amp and 600 amp models
                                          • Small size of vacuum chamber provides good joint access and visibility
                                          • Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue
                                          • Ideal fume extraction solution for large weldment and confined space welding applications
                                          • Compatible with Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
                                          • Compatible with QUICK LOAD® liners or conventional liners

                                          Click here to learn more about the Clean Air fume extraction MIG gun.

                                            PRODUCT IMPROVEMENT – LSR Unicables

                                            PRODUCT IMPROVEMENT –
                                            Low-Stress Robotic (LSR) Unicables

                                            February 13, 2017

                                            Tregaskiss is pleased to announce an improvement to our low-stress robotic (LSR) unicable design whereby the cable conduit will be fixed only on the torch end, and floating on the power pin end.

                                            This design change will result in a more flexible, less restricted, longer lasting LSR unicable for all TOUGH GUN® TA3 robotic MIG gun product.

                                            Illustration of a LSR Unicable pointing out fixed and floating

                                             

                                            OLD LSR Unicable Design

                                            Old LSR unicable

                                             

                                            NEW LSR Unicable Design

                                            New LSR unicable

                                            Click here for more information about low-stress robotic (LSR) unicables.

                                              PRODUCT UPDATE – New Liner Trim Length for Liners 6-Feet Long and Shorter

                                              PRODUCT UPDATE –
                                              New Liner Trim Length for Liners 6-Feet Long and Shorter

                                              February 3, 2017

                                              Tregaskiss now recommends trimming all rear-loading conventional and front-loading QUICK LOAD® liners that are 6-feet in length and shorter with a 1/2-inch stick out.

                                              This new trim length provides performance improvements for the liner and cable, and for wire feeding overall. It also helps to reduce some strain on both the liner and the cable while still maintaining a proper liner seat in both the retaining head and the power pin.

                                              Effective late February, all bagged 6-foot Tregaskiss conventional and QUICK LOAD liners will include a new 1/2-inch blue liner gauge along with a technical insert outlining these updated trimming instructions. The outside of each bag will also be marked with a sticker indicating a change to liner trim length.
                                               

                                              Liner trim length instructions


                                              NOTE: Liners longer than 6-foot in length should still continue to be trimmed with a 3/4-inch stick out. No change to liner gauges or trim instructions for conventional or QUICK LOAD liners longer than 6-feet is recommended.